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Nonwoven Needle Felt / Needle Felt For Industrial Filter Bag / High Temperature Filter Cloth / Woven Filter Cloth
What is Nonwoven Needle Felt Filter Fabrics?
Needle felt is a kind of non-woven filter fabric specially used for
dust collector filter bags. It is a major filter material for
industrial air filtration and dust removal. The needle felt is made
of randomly arranged fibers needle punched on the scrim fabric,
after that the fibers are close-knitted to form a tortuous
three-dimensional stereo-structure, which is different from the
traditional woven filter cloth composed of warp and weft yarns. It
makes dust particles adhere to the surface of the filter material
and form an initial layer of dust ( Filter cake), with the
remarkable characteristics of small pore size, high filtration
efficiency and low air resistance, greater air permeability and
excellent dust particle capture.
Needle felt for dust collector filter bags
What is needle felt filter fabrics features and advantages?
The irregular fibers in the needle felt filter fabrics are arranged
in three dimensions, which could give full play to the dust capture
capacity
This structure easy to form the dust filter cake layer in the
initial of filtration production, and is no straight pore after
dedust. It makes the air filter bags has a high and stable dust
collection efficiency.
The statical dust capture rate of needle felt filter cloth could up
to 99.5% ~ 99.99%
The porosity of needle filter felt is as high as 70% ~ 80%, which
is 1.6 ~ 2.0 times of woven filter fabrics, it gets larger air
permeability and lower air resistance
Main Characteristics of a Non-woven Needle Filter Felt:
Physical characteristics
Weight, the most rudimental and important data of a needle
felt,also is an important factor affecting the price of the filter
fabrics
Thickness, too thick will lower the fabric strength and filtration
efficiency, meanwhile too thin will lower the wear resistance and
increase air resistance
Air permeability, the crucial parameter of a filter fabric
Tensile strength, an important parameter to determine the quality
of a needle felt filter fabric
Breaking strength, indicate the robustness of a needle felt filter
cloth
Wear resistance, include planar wear, flexual wear and crease wear,
it depends on material property, fiber shape and fabric structure
Chemical characteristics
Temperature resistance, include continuous working temperature and
surge temperature, one of the most important parameter to choose
the suitable needle felt for the dust collector bags
Abrasion resistance,
Dust removal characteristics
1.Resistance coefficient of clean filter material
2.Statical dust removal rate
3.Dynamic dust removal rate
4.Dynamic air resistance
5.Drag coefficient
6.Dedusting rate
Specific characteristics
Anti-static
Water & Oil resistance
Production process
After Treatment
1.Heat setting, the heat setting of needle felt is to eliminate the stress in the fabric to obtain a stable dimension and smooth surface, which are important to the reliability and service lifetime of the air filter bags.
2.Sing, burn off the floating fibers on the surface of the needle
felt filter material to make the surface smoother and easy to dust
removal.
3.Calendar, hot calendering makes the surface of the needle felt
filter cloth smoother, with uniform thickness and air permeability.
Although the initial resistance will be slightly bigger, it remains
the particles on the surface, the dust does not easily enter the
deep layer and is easier to dedust. This helps to reduce the air
resistance of the bag housing dust collector, and increase
filtration efficiency and service life of the filter bags.
Coating, including water & oil resistance coating and PTFE
coating treatment, It avoids agglomeration on the surface of the
filter fabrics when there is condensation in the bag filter
housing.
4.PTFE treatment, including PTFE dipping and PTFE membrane
PTFE impregnation(dipping) treatment reduces the fabric pore size,
improves the filtration efficiency, moreover, enhance the heat
resistance, corrosion resistance, oxidation resistance and abrasion
resistance properties of the needle felt filter fabrics.
5.PTFE membrane is an ideal solution to control the pollution PM2.5
Avaliable Needle felt for your option
Polyester needle felt / P84 needle felt
PPS (Ryton) needle felt / Fiber glass needle felt
Metamax (Nomex) needle felt / Polypropylene (PP) needle felt
Acrylic needle felt / PPS+PTFE felt
PTFE needle felt / Aramide + PTFE felt