Coal Powder Pneumatic Conveying Silo Pump With Conveying Capacity 12 - 50 T/H

Coal Powder Pneumatic Conveying Silo Pump With Conveying Capacity 12-50 t/h

Description

The working principle of a positive pressure dense phase pneumatic conveying system:
Dense coherent ash conveying is based on the pneumatic conveying principle of solid-gas two-phase flow, utilizing the static and dynamic pressure of compressed air to transport materials with high concentration and efficiency. Fly ash must be fully fluidized in the bin pump and transported while fluidized. The entire system consists of five parts: gas source, conveying, pipeline, ash storage, and control. The conveying part is composed of conveyors (bin pumps) of corresponding specifications according to the requirements of ash conveying capacity. Each conveyor is an independent unit that can operate either as a single machine or as a system composed of multiple units.
Bin pump
It is the core part of the system, through which dry ash and compressed air are fully mixed and fluidized, enabling smooth operation in the system. It is a closed steel tank, equipped with supporting equipment such as inlet and outlet valves, fluidization plates, level gauges, safety valves, etc.
Working principle of bin pump:
The bin pump is a pressure vessel with an air nozzle, which has the characteristics of long ash conveying distance, reliable operation, high degree of automation, and requires compressed air with relatively high pressure as the conveying medium. It should be equipped with a set of air compressors. Its working process is to first open the exhaust valve and feed valve for loading, then close the feed valve and exhaust valve when the material is full, open the cylinder pressurization valve, and compress the air to take away the dust inside the cylinder. In such a cyclic manner, dust can be transported out.
1. Feeding stage: The feeding valve is in an open state, and the primary inlet and outlet valves are closed. The upper part of the bin pump is connected to the ash hopper. The fly ash collected by the dust collector freely falls into the bin pump by gravity or through the discharge machine. When the ash level is high enough to send a full signal from the material level gauge, or according to the system feeding setting time, the feeding valve is closed, the exhaust valve is closed, and the feeding state ends.
2. Pressurized fluidization stage: After the feeding stage is completed, the system automatically opens the inlet valve once. The processed compressed air enters the fluidization cone at the bottom of the bin pump through the flow control valve, and passes through the fluidization cone to evenly surround each fly ash particle. At the same time, the pressure inside the bin pump increases. When the pressure reaches the point where the pressure sensor sends a signal, the system automatically opens the discharge valve, and the pressurized fluidization stage ends.
3. Transportation stage: The discharge valve and secondary inlet valve are opened, while the primary inlet valve is not stopped. At this time, the bin pump continues to intake air, and the mixture of gas and ash enters the ash conveying pipe through the discharge valve. The fly ash is always in the fluidized state and enters the conveying pipeline for transportation. After the fly ash in the bin pump is transported, the pipeline pressure decreases, and the pressure inside the bin pump decreases. When the pressure sensor sends a signal, the secondary inlet valve is closed. When the pressure inside the bin pump continues to decrease, When the pressure sensor sends a signal, the conveying phase ends, and the inlet and outlet valves remain open, entering the blowing phase.
4. Purging stage: The inlet and outlet valves are kept open, compressed air is used to purge the bin pump and ash conveying pipeline. After a certain period of time, the purging is completed, and the inlet valve is closed. When the pressure inside the bin pump drops to normal pressure, the outlet valve is closed, and the inlet and exhaust valves are opened to enter the feeding stage. At this point, the system completes one conveying cycle and automatically enters the next conveying cycle.

Large Capacity Pneumatic Conveying Bin Pump Parameter Table

Long-distance Pneumatic Conveying Bin Pump Parameter Table

Conventional Grid Pneumatic Conveying Bin Pump Parameter Table

Parameter Table Of Small Size Pneumatic Conveying Bunker Pump

Main features of the product
① Large conveying capacity: ＞ 300t/h;
② Long distance: ＞ 2000m;
③ Low power consumption: ＜ 3.8kWh/t · km;
④ Low wear and tear: pipeline life>10 years;
⑤ Low speed: initial speed 6-10m/s;
⑥ High mixing ratio: ＞ 30kg/kg;
⑦ Flexible process layout, dust-free, high operation rate, lower investment compared to mechanical conveying, and lower maintenance costs
Application Area
PCD pneumatic conveying equipment and systems have been widely used in industries such as building materials, chemicals, mining, power, and metallurgy. The conveying materials include cement, raw materials, fly ash, hydrated lime, dry discharged calcium carbide slag, slag powder, steel slag powder, coal powder, aluminum oxide powder, bauxite powder, phosphorus powder, pyrophyllite powder, and organic silicon powder.
after-sale service
We have a long-term service team for the production line, with good technology and responsible after-sales service. All members have over 5 years of work experience and are able to provide timely, efficient, and comprehensive scientific after-sales service to customers. We can provide customers with after-sales service throughout the entire process of self engineering construction, production line equipment installation, production line debugging, until the production line meets the standards and reaches production capacity, solving various difficulties and miscellaneous problems encountered by customers, and providing thoughtful, meticulous, and comprehensive after-sales service.

Hefei Hengcheng Industrial Equipment Technology Co., Ltd. (hereinafter referred to as Hengcheng) was established in 2008. The company is located in Hefei, Anhui, a famous science and education city in China. It is a national-level high-tech enterprise and technology-based enterprise specializing in powder industry technology and equipment R&D, manufacturing, sales and service. The company has passed the ISO9001 international quality system certification.

Our company's main products : Vertical Coal Mill,Limestone Vertical Mill,Vertical Raw Mill,Slag Grinding Mill,Gypsum Grinding Mill,Calcite Mill,VRM Cement Mill,Bentonite Grinding Mill,Dolomite Grinding Mill,Bauxite Grinding Mill and pneumatic conveying system equipment. Among them, the grinding system equipment includes HVM vertical mill, rotary air lock feeder, and pressure-resistant sealed metering feeder. The products of the pneumatic conveying system equipment include PCD type positive pressure dense phase pneumatic conveying bin-type pump, PJP type positive pressure dilute phase pneumatic conveying jet pump, and HL type high-efficiency pneumatic fluidized blanking and blockage removal device.

Since its establishment, the company has always adhered to the development concept of "Based on Industry and Equipped in the World", and is committed to providing domestic and foreign customers with a complete set of system solutions in the powder industry field covering powder industry preparation, engineering design, engineering general contracting and technical services and consulting. Program. The company's core technology products have been widely used in the powder processing fields of building materials, metallurgy, chemical industry, heat, energy, electric power, lime kiln, pellets, mineral processing (including metal and non-metallic minerals), port warehousing and logistics and other industries.

The company has a professional technical team composed of high-quality talents such as experts and scholars, senior engineers and postgraduates who have won the National Science and Technology Progress Award and participated in the formulation of relevant industry standards. Practical experience, has rich engineering practice experience and theoretical basis. At the same time, the company has established technical cooperation and exchange relations with a number of key universities, absorbed the cutting-edge technologies in the powder industry at home and abroad, and closely followed the development trend of the powder industry, so as to provide customers with advanced and reliable powder equipment and various professional services. Technical Services.

Aiming at the two important links of powder preparation and powder transportation in the powder industry, the company has deeply studied the physical and chemical properties of various types of powder materials in different industries and fields after years of technical accumulation and a large number of engineering practices. On this basis, we have developed powder processing technology and complete sets of equipment that are highly targeted, safe, reliable, efficient and energy-saving.

We have a professional technical team composed of experts and scholars, senior engineers and postgraduates who have won the National Science and Technology Progress Award and participated in the formulation of relevant industry standards. All team members have more than ten years of experience in large state-owned design institutes in the industry Experience, has a wealth of engineering practice experience and theoretical basis. It can provide professional and systematic engineering design services for customers in various industries involving grinding system and pneumatic conveying system engineering, and provide a complete set of solutions in the field of powder engineering.

We have undertaken a large number of domestic and foreign (currently the company exported to Indonesia, Vietnam, the Philippines, Pakistan, Egypt, Yemen, Saudi Arabia, Congo and other countries and regions in the world) the metallurgical industry limestone powder milling and pneumatic powder conveying projects and coal powder preparation And pneumatic conveying project, lime kiln industry pulverizing and pneumatic powder conveying project, coal powder preparation and pneumatic conveying project, cement industry grinding system and conveying system renovation project and other engineering design projects, the design of the engineering project equipment selection is reasonable, The design scheme is scientific and reasonable, concise, practical, and cost-effective, all of which have reached or exceeded the expected indicators, and have been highly recognized and praised by users. The project has won the company's reputation in the industry.

Our goal: to sell the best machines at the best prices with industry-leading customer service. We personally know each of our customers, always adhering to the development concept of "Focus On Powder,Equipping The World", we are committed to providing powder industry services covering powder industry preparation, engineering design, engineering general contracting and technical services and consulting for customers around the world. A complete set of system solutions in the field.

For more detailed information on our Powder Industry Technology and Equipment, please do not hesitate to contact us! We welcome your inquiries, and look forward to working with you.