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HVM Series High Efficiency Vertical Coal Mill: Vertical Roller Mill
For Coal Efficient Grinding
Vertical coal mill is a specialized equipment used to grind coal
into coal powder, which has a wide range of applications in various
industries such as power, cement, and chemical.
Structural composition
Grinding disc: located at the bottom of the mill, it is the main
working component for grinding coal. A wear-resistant lining plate
is usually installed on the grinding disc to improve its service
life.
Grinding roller: Generally installed above the grinding disc, it
applies pressure through a hydraulic system to squeeze coal between
the grinding disc and the grinding roller for grinding. The number
of grinding rollers is usually 2-4, and their surfaces are also
made of wear-resistant materials to resist wear during the grinding
process.
Separators: located at the upper part of the mill, used to classify
the ground coal powder. It uses rotating blades or airflow to
return coarse powder that does not meet the particle size
requirements to the grinding disc for further grinding, while
qualified fine powder is discharged from the mill with the airflow.
Transmission device: including motor, reducer, etc., used to drive
the rotation of the grinding disc and provide power for the
grinding process.
Sealing device: prevents coal powder leakage and external air from
entering the mill, ensuring the normal operation of the mill and a
clean working environment.
Working principle: The material enters from the feed port of the
mill and falls onto the rotating grinding disc. The grinding disc
rotates under the drive of the transmission device, generating
centrifugal force that moves the material towards the edge of the
grinding disc. During the movement, the material is gradually
crushed and ground by the rolling and grinding action of the
grinding roller. At the same time, the hot air introduced from the
bottom of the mill blows up the ground coal powder, forming a
gas-solid two-phase flow. In the rising process, the pulverized
coal is graded through the separator, and the qualified pulverized
coal is discharged from the mill with the airflow and enters the
subsequent pulverized coal collection system; Unqualified coarse
powder is returned to the grinding disc under the action of gravity
for further grinding.
Specifications And Technical Parameters Of HVM Vertical Mill
Specification | HVM1250 | HVM1300 | HVM1500 | HVM1700 | HVM1900 | HVM2200 | HVM2400 | HVM2800 |
Grinding table median diameter(mm) | 1250 | 1300 | 1500 | 1700 | 1900 | 2200 | 2400 | 2800 |
Capacity(t/h) | 10-15 | 10-15 | 14-22 | 20-28 | 26-35 | 35-45 | 45-56 | 70-90 |
Coal Moisture(%) | <15 | |||||||
Coal Power Fineness(%) | R0.08=2-12 | |||||||
Coal Power Moisture(%) | ≤1 | |||||||
Main Motor Power(kw) | 110/132 | 160/185 | 220/250 | 315/355 | 400/450 | 450/500 | 560/630 | 900/1120 |
Advantage
Small footprint: Compared with traditional ball mills, vertical
coal mills have a more compact structure and can reduce the
footprint by about 30% -50%, effectively saving factory space and
construction costs.
High grinding efficiency: Using the material bed grinding
principle, the material is squeezed and ground between the grinding
disc and the grinding roller, resulting in high energy utilization.
The grinding efficiency is about 30% -50% higher than that of a
ball mill, which can reduce electricity consumption.
Strong drying ability: It can use kiln exhaust gas or other hot air
as a drying medium to dry coal while grinding, and can process coal
with high moisture content. Generally, it can dry coal with
moisture content of about 15% -20%, and specially designed mills
can even process coal with moisture content as high as 25% -30%.
Good product quality: Through precise classification by the
separator, coal powder with uniform particle size and large
specific surface area can be produced, which is beneficial for
improving coal combustion efficiency and reducing energy
consumption.
Low operation and maintenance costs: The wear of grinding rollers
and grinding discs is relatively uniform, with a long service life,
easy maintenance, short downtime, and can effectively reduce
maintenance costs and losses caused by production interruptions.
application area
Power industry: used in thermal power plants to grind coal into
powder for efficient combustion in boilers, generating steam to
drive steam turbines for power generation.
Cement industry: In the cement production process, vertical coal
mills are used to grind coal and provide fuel for cement kilns to
meet the heat required for cement clinker calcination.
Chemical industry: Some chemical production processes require the
use of coal powder as raw material or fuel. Vertical coal mills can
grind coal into suitable particle sizes to meet the requirements of
chemical processes.