Name: FMPBE shell face milling cutter for face and shoulder milling BEHW1204 insert type PCD PCBN milling tools
Brand: Worldia
Price: 1 USD

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FMP-BE shell face milling cutter for face and shoulder milling BEHW1204 insert type PCD PCBN milling tools

Brand Name:Worldia

Certification:ISO9001/ISO14001

Model Number:FMP040SA16-BE12-06

Name:FMP-BE Shell Milling Cutters - Fine Pitch

Cutting Material:PCD/PCBN

Max. DOC/ Ap (mm):11

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Beijing Worldia Diamond Tools Co., Ltd.

Verified Supplier

Location: Beijing Beijing China

Address: Room H-02, 5F, M7 Building, No.1 Jiuxianqiao East Road, Chaoyang District, Beijing, China 100015

Supplier`s last login times: within 45 hours

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Product Details Company Profile

Product Details

FMP-BE shell face milling cutter for face and shoulder milling BEHW1204 insert type PCD PCBN milling tools

SPECIFICATION

Specification	Inventory	D	D1	D2	D3	L	Ap max	Z	kg	max RPM	Material
FMP040SA16-BE12-06	040401060013	40	16	36	——	40	11	6	0.36	40000	Steel
FMP050SA22-BE12-08	040401060005	50	22	45	——	40	11	8	0.55	35100	Steel
FMP063SA22-BE12-10	040401060006	63	22	45	——	40	11	10	0.75	30200	Steel
FMP080SA27-BE12-12	( 040401060007	80	27	50	——	50	11	12	0.96	27500	Steel+Auminium
FMP100SB32-BE12-16	040401060008	100	32	70	——	50	11	16	1.45	23800	Steel+Auminium
FMP125SB40-BE12-20	040401060009	125	40	90	——	63	11	20	2.40	19100	Steel+Auminium
FMP160SC40-BE12-24	040401060010	160	40	115	66.7	63	11	24	3.00	1 4900	Steel+Auminium
FMP200SC60-BE12-30	040401060011	200	60	150	101.6	63	11	30	4.25	11 900	Steel+Auminium
FMP250SC60-BE12-36	040401060012	250	60	200	101.6	63	11	36	6.50	9550	Steel+Auminium
Cutters delivered assembled with spare parts, but without inserts, dynamically balanced to G2.5 at 25000 RPM unit: mm

Main Applications

Worldia FMP-BE Milling Cutters were developed for high-speed machining of light metal on even small-size machining centers with precision spindles. Thanks to the innovative Bimetal Aluminium/ Steel body design, requirements for low weight, low inertia, and precise balancing to allow high spindle acceleration, high strength, and wear resistance are met at the same time. Cutters from diameters 80 to 160 mm can be mounted to the same adaptor, whereas e.g. the weight of a diameter 160 mm cutter with BT30 adaptor does not exceed 3 kg.

All Worldia FMP-BE cutters have 1 standard insert pocket that allows usage of different combinations of BEHW1204PCD- and PCBN-tipped inserts, adjustable or non-adjustable for a comprehensive range of roughing and finishing applications including hatch milling.

Design Features

Insert Type

1. Aluminium Alloy/ Steel Bimetal design-

- Al center body for weight reduction

- Hardened Steel ring for high rigidity and wear resistance, therefore longer cutter life versus cutters with Aluminium body

2. High precision insert pocket seats keeping0,02 mm axial runout without insert adjustment

3. As a standard, each pocket can also be adjusted to um axial runout within a 0,1 mm range

4. BEHW inserts are available in a variety of materials, lead angles, wiper, and corner designs for many different applications in face and shoulder milling roughing and finishing

5. Separation between insert positioning face and cutting edge to protect cutting edge and to simplify the use of overlapped or retipped inserts

6. Inserts with 2 cutting edges and relap/ retip service to reduce tooling cost per part

7. Internal coolant through the cutter body

PCD Grades and Application Recommendations

Worldia's portfolio comprises a variety of different PCD and CVD materials that will be selected based on your specific application requirements. Below grades are a selection that covers the most common applications.

Workpiece Material	Grade	Grain size (um)	Characteristics	Application
N	PD10E	10	PD10E is the universal grade in the market. It's the first choice for many applications where a 9o0d balance of toughness and wear resistance is required.	This grade is commonly used for non-ferrous finishing applications. Other successful applications include machining of wood, MDF, low-medium content silicon aluminum aly, carbide, hard rubber, graphite and so on.
N	PD32E	2~30	PD32E has a unique combination of wear resistance, edge strength, and edge quality It contains a carefully selected mix of micron diamond (between 2 - 30 um). The combination of these particle sizes and a specially developed high pressure sintering process produces a structure with extreme abrasion resistance and good thermal stability.	Application areas include the machining of abrasive workpieces such as MMC, high silicon aluminum alloys as well as the machining of carbide, hard rubber, graphite and other materials.

Application Case Studies and Worldia Recommendations

	Workpiece: Motor end cover Material: Aluminum alloy Spindle: Single spindle Maximum speed:16000RPM Adaptor: BT40 Surface finish: Ra1.25
	Workpiece: Gearbox housing for commercial vehicles Material: Aluminum alloy Spindle: Single spindle Maximum speed: 16000RPM Adaptor: BT50 Surface finish: Ra1.25
	Workpiece: Cylinder head Material: ALSi10MgCu Spindle: Single spindle Maximum speed: 12000RPM Adaptor: HSK63 Processing type: Surface milling Processing time: 1 Surface finish: Ra3.2
	Workpiece: Guideways Material: HT250 Spindle: Single spindle Maximum speed: 8000RPM Surface finish: Ra0.4 Hardness: HB180 Surface finish: Ra0.4 Processing time: 1

Worldia Services

Technology Consulting and Custom Tool Design	After careful study of your requirements, our engineers suggest the most efficient cutting process and tools. If required, design tools exactly to your needs.
Tool Assembly and Setting	If requested, we assemble the cutters with inserts and adjust them before delivery
Insert Retipping and Relapping	We offer retipping to same insert size underlapping at attractive conditions

Company Profile

Beijing Worldia Diamond Tools Co., Ltd. (namely Worldia)is a national hi-tech enterprise established in Zhongguancun Science and Technology Park in China in 2006. Worldia is a professional manufacturer of glass cutting tools, PCD/PCBN cutting tools, diamond die blanks, saw blades, and a CVD diamond line of products. We are dedicated to the R&D of advanced production technologies and equipment in addition to manufacturing a wide variety of super hard cutting tools. The cutting tools we provide have been widely applied in automotive, electronic, new energy, and other industries. We have been rewarded with numerous patents. Our purpose is to solve processing problems for customers and enhance their competitiveness.

We manufacture solid carbide cutting tools with a number of five-axis CNC linkage grinders, tool inspectors, HAIMER dynamical balancing machines, ZOLLER tool setting gauges, and other industrial high-end equipment and instruments. We specialized in providing professional services including R&D, manufacturing, regrinding, and technical services.

At Worldia, we employ unique designs and sophisticated techniques to ensure the high precision and reliable quality of our super hard cutting tool and are now leading in carbon processing cutting tools and other cutting tool industries. Today, our high precision cutting tool, PCD/PCBN roller cutting tool, PCD inserts specially used for cutting wind turbine blades and other products are increasingly used in many fields, such as new composite materials (like nonferrous metal, ferrous metal, tungsten carbide, plastic, fiberglass, etc.), fiber reinforced plastics (FRP), rollers, auto parts, stone engraving, and more.

In manufacturing our diamond die blanks, we creatively use precision grinding and polishing technologies. The application of cold press-fit techniques instead of hot pressing prevents damage to PCD internal structure caused by high temperature.

Worldia also manufactures PCD and carbide saw blades, CVD diamond line of products, diamond nozzle, lapping and polishing machines, glass cutting machine, and other products, and is dedicated to offering customized and complete cutting solutions.

As for super hard materials processing, we provide high precision lapping and polishing, laser cutting, and rework of PDC cutters, in addition to OEM/ODM services. Hence our products are popular in Southeast Asia, Western countries, and others.

Our values define how we do business and interact with our colleagues, partners, customers, and consumers. Our four core values are integrity, innovation, service, and efficiency. As we expand into new markets, recruit new talent, and face new challenges, these guide our people in the decisions and actions they take every day.

We are dreamers and innovators!

We are now made in China and hope we can grow with you together.

Our vision is to redefine the concept of“made in China".

Our mission is to focus on high-end super hard tool manufacturing, dedicated to quality changes in the world.

FMP-BE shell face milling cutter for face and shoulder milling BEHW1204 insert type PCD PCBN milling tools

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