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6063-T5 Solar Panel Frame Custom Extruded Aluminum Anodized Aluminum Profile
Basic Information
Production process of solar aluminum frame
1. Extrusion of the solar aluminum frame, that is, put the aluminum
round cast rod into the extrusion machine, extrude it through the
aluminum frame mold, and immediately quench and cool it quickly.
2. Straightening of the aluminum frame: The aluminum profile that
has just been extruded is relatively soft and will be bent and
deformed, requiring a straightening machine. Then saw off the head
and tail of the material, and send it to the aging furnace for
aging.
3. Aging: it is heated to a certain temperature and kept for a
certain period of time, thereby greatly improving the strength of
the aluminum profile.
4. Aluminum frame sandblasting: Send the aging aluminum profile to
the sandblasting machine for surface sandblasting. After
sandblasting, the surface of the solar aluminum frame can form a
matte effect, which is very beautiful.
5. Anodizing: In order to make the frame more corrosion-resistant
by anodizing the surface of the solar frame, the oxide film
thickness of the general solar frame profile is thicker than that
of the material, and the corrosion resistance is stronger.
Generally, there are two types of solar frames: black oxidation and
natural oxidation.
The difference between black oxidation and natural oxidation is
that there is an additional process, that is, the frame is placed
in a black metal salt solution before sealing, so that the metal
salt is adsorbed in the pores of the oxide film, and then the pores
are sealed.
6. Aluminum frame film: Because the surface of the solar aluminum
frame has high requirements and cannot have scratches or scratches,
the aluminum oxide profile should be filmed.
7. Aluminum frame sawing: sawing according to the size requirements
of the long side and short side of the frame. Use a double-ended
saw with a 45-degree bevel so that one person can cut it in one
step.
8. Frame punching, mounting holes, grounding marks and riveting
points, among which punching, mounting holes and grounding marks
can be completed at one time with a combined mold.
9. Short side corners: both ends of the short side need to be
inserted with corners and then punched and riveted, so that the
corners are fixed and will not loosen.
10. Check the solar aluminum frame: This step includes machine
inspection and manual inspection. The stamped frame is placed on
the inspection table to check whether the processing size is
qualified and whether there are missing processing steps. Then
manually inspect the surface one by one for scratches, black spots,
uneven color, etc.
11. Pack the tray well, put the long side and short side into their
respective trays after inspection, and separate each layer with
paper to prevent scratches. Then wrap it in plastic wrap and wrap
it in packing tape. If it needs to be exported, it needs to be
fixed with wooden boards, and then packed on cartons.
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| Spraying, wire drawing, anode, sandblasting, passivation, polishing, oxide film |
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| As customer's requestments |
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Product Display
Industrial use, aluminum profiles are used in many industrial
productions, such as equipment hoods, equipment rack fences,
non-standard aluminum profile frames, aluminum profile conveyor
belts, automated machinery and equipment, assembly line
workbenches, etc.
In terms of construction, doors, windows and curtain walls are more
common in this aspect, such as interior and exterior decoration,
construction formwork, composite doors and windows, composite
aluminum panels, etc.
Most of the aluminum profiles used in these places are because of
the corrosion resistance, beautiful appearance, good noise
prevention and good light and heat reflectivity of this new
material.
Home and car equipment, such as tables and chairs, some home
ornaments, connection parts for bicycles and external frames for
bicycles, etc.
Radiator, aluminum radiator has many excellent performances in many
aspects, and it is a very good material for radiator.
Some beverage equipment, such as the main frame, medical equipment,
medical stretcher bed frame, etc.
Solar frame, photovoltaic support, solar photovoltaic fastener
parts, etc.
Certificates and Honors
Factory display
Company Profile
Jiangyin Longkang Metal Products Co., Ltd. is located in Zhouzhuang
Town, Jiangyin City - the largest aluminum extrusion profile
production base. Covering an area of more than 35,000 square meters
with more than 350 employees. We focus on metal customization,
special-shaped aluminum profiles, aluminum profiles, aluminum
tubes, rail transit series, doors and windows aluminum profiles,
heat sinks, CNC processed aluminum profiles, interior decoration
series, bending series, etc. We also have precision anodizing and
various surface treatments, such as PVC film, wood grain,
electrophoresis, powder coating, anodizing, etc. After more than 20
years of development, The company has become a modern aluminum
production enterprise with perfect quality management system.
The company has the ability to develop and design molds
independently, we can produce any extruded aluminum profiles
according to your mechanical drawing or sample. Longkang has 10
extrusion production lines (600-3500 tons), one automatic oxidation
electrophoresis production line, vertical and horizontal spraying
production line per each, and a variety of advanced supporting
production, processing and testing equipments. There are also CNT
digital control drilling and milling machine(CNC), double head saw,
hydraulic saw and punching machine in our processing workshop. The
complete technological process can benefit to reduce the production
turnover times for semi-finished products, to avoid the damage
during transportation, improve the production efficiency, reduce
the cost of production,and to ensure the quality and delivery time.
Efficiently treating our customers as partners with sincerity,
specialization and satisfaction is our managerial principle.
Attributed to the backup of a dedicated technical team, filled with
wide and profound knowledge and practice in aluminum profile and
world trade for 20 years, the company owns rich experience in
product quality control and profile physical properties such as
Hardness, Stretchability, Flatness, Straightness, and Tolerance
etc. In line with the principle of sharing the preferential cost
and joint development, the company has formed an interest community
for years with its customers at home and abroad. Sincerely to build
up a pleasant mutual trust, cooperative, win-win and value-added
sustainable partnership is what we are achieving to grow together
with you!
FAQ
Q: Are all color products the same finish?
A: No. With powder coatings, bright colors will be higher than
white or gray. Regarding the price of anodizing, the color will be
higher than the silver, and the black will be higher than the
color.
Q: Do you provide samples?
A: Yes,special customized samples need to provide drawings.
Q: How do you ship your goods and how long does it take to arrive?
A: We usually ship by DHL, UPS, FedEx or TNT. Usually it takes 3-5
days to arrive. Air and sea shipping are also optional.