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DTRO equipment, namely disc-tube reverse osmosis equipment, has the
main function of separating impurities such as dissolved matter,
microorganisms, suspended matter and harmful heavy metals from
water through physical screening, thereby achieving water
purification.
Definition and Principle:
DTRO (Disk Tube Reverse Osmosis) is a disc-tube reverse osmosis
device, which is a highly efficient membrane separation water
treatment device. Its working principle is based on reverse
osmosis. Under pressure, the influent water passes through a
semi-permeable reverse osmosis membrane. Due to the difference in
osmotic pressure on both sides of the membrane, water molecules can
pass through the membrane, while the solutes in the water (such as
salt ions, organic matter, colloids, etc.) are retained, thereby
achieving water purification and solute separation.
The core of the DTRO device is the disc-tube membrane assembly. It
consists of multiple disc-shaped membranes, which are installed in
a pressure-resistant shell. The influent water flows between the
membranes under pressure, the pure water passes through the
membranes into the central collection tube, and the concentrated
water flows out along the outside of the membrane. This unique
structural design enables the DTRO device to withstand higher
influent pressure and pollutant concentration.
Main components:
Disc-tube membrane assembly:
This is the key part of the DTRO device. Each disc-tube membrane
assembly contains multiple circular membranes, which are connected
together by a special sealing structure. The membrane is usually
made of high-performance reverse osmosis membrane materials, such
as polyamide, which has good chemical stability and desalination
performance. There is a certain gap between the membranes for the
flow of influent water, and there is a channel for collecting pure
water in the center of the membrane. This disc-tube structure makes
the effective area of the membrane larger and can effectively
prevent the clogging of the membrane, because the flow of influent
water between the membranes helps to reduce the deposition of
impurities on the membrane surface.
High-pressure pump:
Provide power for the reverse osmosis process. Since DTRO equipment
usually needs to treat complex water such as high-concentration
wastewater or seawater, a higher pressure is required to overcome
the osmotic pressure so that water can pass through the reverse
osmosis membrane. The pressure of the high-pressure pump is
generally between tens and hundreds of bar, and the specific
pressure depends on the nature of the influent and the treatment
requirements. For example, when treating highly polluted wastewater
such as landfill leachate, a pressure of up to 100-120bar may be
required.
Pretreatment system:
In order to protect the DTRO membrane components and extend their
service life, a pretreatment system is essential. The pretreatment
system may include mechanical filtration (such as sand filtration,
precision filtration) to remove large suspended solids, activated
carbon adsorption to remove organic matter and residual chlorine,
etc. When treating certain special water qualities, pretreatment
steps such as chemical precipitation and oxidation-reduction may
also be included. For example, for wastewater containing heavy
metal ions, chemical precipitation pretreatment can remove most of
the heavy metals and reduce their damage to the DTRO membrane.
Cleaning system:
Including chemical cleaning devices and physical cleaning devices.
With the operation of the DTRO equipment, dirt will inevitably
accumulate on the membrane surface, such as calcium and magnesium
scale, organic matter, microorganisms, etc. The chemical cleaning
system can regularly inject specific chemical cleaning agents into
the membrane components, such as acidic cleaning agents for
removing scale and alkaline cleaning agents for removing organic
matter. The physical cleaning system may include a flushing pump
and a flushing nozzle to remove loose dirt on the membrane surface
by high-pressure water flushing.
Control system:
Used to monitor and adjust the operating parameters of the DTRO
equipment. It can realize automatic operation, such as
automatically controlling parameters such as inlet flow, pressure,
temperature, etc., and monitor the operating status of the
equipment, including membrane flux, desalination rate, pressure
change, etc. When abnormal conditions occur (such as excessive
pressure, membrane flux drops too fast, etc.), the control system
can promptly issue an alarm and take corresponding protective
measures, such as automatically stopping the equipment operation or
starting the cleaning program.
Performance characteristics:
High adaptability and anti-pollution ability:
The DTRO equipment has strong adaptability to the inlet water
quality and can treat high-concentration wastewater, such as
landfill leachate, chemical wastewater, electroplating wastewater,
etc. Its disc-tube structure makes the membrane assembly less
likely to be blocked when facing high concentrations of suspended
solids, organic matter and salt. Even when treating water
containing a large amount of complex pollutants such as colloids
and microorganisms, it can maintain a relatively stable operating
state. For example, in the treatment of landfill leachate, high
concentrations of organic matter, heavy metals and microorganisms
in the leachate will not easily cause the DTRO membrane to fail.
High desalination rate and separation efficiency:
It can effectively remove salt and various pollutants in water. Its
desalination rate can generally reach more than 90% - 98%, and the
removal rate of impurities such as organic matter and heavy metals
is also high. It performs well in seawater desalination and
high-salinity industrial wastewater treatment, and can convert
high-salinity water into low-salinity fresh water to meet different
water needs.
Flexible operating conditions:
DTRO equipment can operate in a wide range of pressure, temperature
and flow. This allows it to be flexibly adjusted according to
different influent water quality and treatment requirements. For
example, when treating seawater or wastewater with different
salinities, the treatment effect can be optimized by adjusting the
pressure, and in different seasons or ambient temperatures, stable
performance can be maintained through appropriate operation
adjustments.
Compact structure and modular design:
The structure of the disc-tube membrane module is relatively
compact, and the entire DTRO equipment also has a small footprint.
In addition, it adopts a modular design, which can easily increase
or decrease the number of membrane modules according to the demand
for water treatment. This feature gives DTRO equipment a great
advantage in occasions with limited space or projects that need to
gradually expand the treatment scale.
Application field:
Leachate treatment:
It is one of the effective technologies for leachate treatment.
Garbage leachate contains high concentrations of organic matter,
ammonia nitrogen, heavy metals, salt and other pollutants. DTRO
equipment can effectively remove these pollutants, treat the
leachate to meet the discharge standard or reuse standard, reduce
pollution to the environment, and realize the recycling of water
resources.
Industrial wastewater treatment:
In the chemical, electroplating, printing and dyeing and other
industrial fields, it is used to treat high-salinity and
high-concentration organic wastewater. After treatment by DTRO
equipment, the wastewater can meet the reuse standard and be used
for industrial circulating cooling water, process water, etc.,
reducing the water cost and wastewater discharge of industrial
enterprises.