150L/Min Automated Palletizing System Palletiser For Beverage Production Line

High quality and durability Single column palletizer (whole layer, automatic partition board addition)

Palletizers are divided into single-channel and double-channel gantry palletizers, robot palletizers, single-column palletizers, and robot palletizers.

Scope of application:

It can realize the palletizing logistics of various operations in the beer, beverage and food industries, and is widely used in cartons, plastic boxes, bottles, bags, barrels, film packaging products and filling products, etc.; it is equipped with three-in-one filling lines, etc., to palletize various bottles, cans and bags

The capacity range of palletizers according to different types of palletizers: 3 boxes-160 boxes per minute

Main components of palletizers:

1.Introduction of Single-column palletizer:

The single-column palletizing machine is composed of an acceleration belt, a steering stacking roller, a case arrangement table, a column, a beam, a pallet divider and a roller conveyor, and it is suitable for stacking various packages such as carton, plastic case, shrink film package or other packaging pieces.

The workflow, the machine is automatically stack the cartons on the pallet layer by layer according to the pre designed stack type. Under the combined action of single column lifting mechanical structure and pushing box structure stacking to a specified height and the cartons stack is passed through the roller conveyor line moved to the forklift and transported to the warehouse for storage. This kind of machine controlled by PLC and touch screen, realize high degree of automation, simple, easy to master, small floor space, high palletizing efficiency, low failure rate and convenient maintenance.

Functional introduction:
The single-column palletizer arranges the packed bags/film packages in a pre-set arrangement, and then puts them into a customized fixture. The single-column lifting and translation coordinates with the fixture to achieve automatic palletizing layer by layer. After palletizing to the required height, it is moved to the forklift position through the roller conveyor line and transferred to the warehouse by manual forklift or automatically docked into the warehouse through roller conveyor, completing the entire palletizing process.

2.Application Scenario for Single-column palletizer:
Single-column palletizer machine is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.

3.Technical parameters:
a. Stacking speed of the whole machine 4 layers/minute (depending on the product)
b. Maximum load per pallet 1500Kg
c. Maximum stacking height 1600mm
d. Installed power 25Kw
e. Air pressure 6bar
f.Air consumption 150L/min
g. Pallet size can be determined according to specific needs

4. Equipment features:
1) Touch screen operation is used to realize human-machine dialogue, which can display production speed, fault cause and location, and has a high degree of automation. PLC programmable program can be used to program the sorting and stacking layers of cartons, pallet supply and discharge.
2) Safety doors and covers are equipped with electrical sensing devices. When the cover door is opened, the machine stops working to protect personnel.
3) The stacking method can be carried out on the human-machine interface, and the adjustment is simple. A variety of stacking methods can be completed without changing parts.
4) The stacking is stable and efficient, which can greatly save manpower. Because the movement is smoother and more harmonious, less maintenance and service work is required.
5) According to the product size, the stacking method can be completed without replacing the stacking parts.
6) Meet food hygiene requirements: oil-free pneumatic components are used, and 60% of the moving parts are humanized without the need for oil injection and lubrication for life, which reduces a lot of usage costs for users.

5. Main components of the equipment:
1) Acceleration separator:

After the products pass through the acceleration separator, the speed difference is used to distance the products from each other, thus preparing for turning.
2) Single column mechanism:

It consists of a single-column lifting mechanism, a translation mechanism and a clamp. When the products are formed in a certain order, the clamp grabs the products, the lifting device and the translation device lift the entire layer of products from the waiting position to the stacking position, and the clamp places the products steadily on the pallet (or the previous layer). The partition suction device can be loaded as needed. When the entire layer of products reaches the stacking station, the pre-absorbed partition is placed on top of the product by the lifting and lowering swing arm device and then removed, and then the next layer of products is stacked.
3) Automatic pallet supply part:

(1) Pallet supply device: the pallet warehouse can stack 10 empty pallets and supply pallets to the palletizing device at a fixed time according to the program requirements. It is powered by a separate motor.
(2) Pallet output device: when a pallet reaches the number of palletizing layers, it sends a signal and automatically outputs the full pallet to the palletizing position. The full pallet is transported to the designated location via a roller conveyor belt (or connected to an automatic wrapping machine).

6.Quotation and delivery time for 150L/Min Automated Palletizing System Palletiser For Beverage Production Line:

(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

7. Quality Assurance for 150L/Min Automated Palletizing System Palletiser For Beverage Production Line:
(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

8. Equipment warranty for 150L/Min Automated Palletizing System Palletiser For Beverage Production Line:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

9. Packaging and transportation for 150L/Min Automated Palletizing System Palletiser For Beverage Production Line:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea transportation.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!