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24000CPH Aluminum Can High Quality and High Stability Rotary Self-adhesive Labeling Machine
Applicable bottle types: Applicable to various shapes of bottles, cans, and boxes, including but not limited to round cans, flat bottles, flat labels, etc.
Applicable bottle materials: PET/PE/PP bottles, glass bottles, etc.
Labeling speed range: 6000BPH-50000BPH
Labeling machine types: linear self-adhesive labeling machine, rotary self-adhesive labeling machine, visual positioning labeling machine, traceability code labeling machine, flat labeling machine;
1.Self-adhesive labeling machine equipment introduction:
The sticker labeling machine is suitable for glass bottles, PET,
plastic bottles, cans and other round and square bottles. The
machine adopts humanized design, flexible and convenience to
adjust, and easy to operate, the low-speed torque is large, the
labeling environment is clean and hygienic, the performance is
stable, and the maximum capacity is up to 600 bottles/min.
The main motor adopts frequency converter speed regulation which
can achieve stepless speed regulation. Controlled by the PLC, the
machine has automatic speed regulating function according to the
bottle stacking status of the bottle conveying line. It has bottle
accumulate protection function.Labeling the sticker number from 1
to 3 sheets, label size height less than 120mm, length not greater
than 220mm.The mechanical structure of the equipment is reasonable,
the transmission of the rotary main structure is stable, and three
labeling stations, two star wheels and one screw bottle-dividing
mechanism, there are also attached with automatic bottle stopper.
The bottle holder adopts advanced and flexible servo motor
transmission mode, which can change the rotation position and angle
of the bottle holder at any time according to the material
characteristics, and it can flexibly meet the different material
labeling requirements of customers in the future. The conversion
parts such as the star wheel, the guide plate and the screw adopt a
simple and quick disassembly structure. Bottle type is convenient
and quick to replace (just need to change the changed parts), that
can reduce labor intensity. The servo mechanism can accurately and
stably control the rotation angle and position of the bottle type
(easy to replace bottle type in the future). The diameter of the
bottle turntable cirele: Ф960mm; the number of pressure bottle
heads: 20pcs; the star wheel station: 10 sets; the labeling machine
adopts automatic frequency conversion control technology, without
limit shifting adjustment, that can meet the smooth and accurate
labeling at various speeds, and the technology can match the
control system of entire production line.
2.Equipment technical parameters:
Production capacity required: 24000CPH
Can type: aluminum can
Label: single label
Label type: self-adhesive
Labeling station | 1 high-speed labeling station |
Labeling type | Single label |
Main voltage | 380±10% V |
Electric frequency | 50 Hz |
Suitable bottle/can type | ∮40-90, H=180-320 |
Number of bottle presses | 24 |
Nominal productivity | 24,000 bottles/hour (related to product and label) Overall dimensions (length*width*height) (mm) 2548*3016*2400 |
Weight | About 5500kg |
Compressed air consumption | 0.08M3/min (pressure 0.6Mpa; oil-free) |
Label loss | ≤1‰ |
3.Peiyu electrical configuration
The configuration principles of electrical components of the
equipment provided by Peiyu in this case are:
Main configuration | Brand |
PLC | Huichuan |
Touch screen | Weiluntong |
Servo motor and controller system | Huichuan |
Frequency converter | Huichuan |
Proximity electronic switch | SICK or equivalent brand |
Pneumatic components | Festo/SMC or equivalent brand |
Voltage regulator | Festo or equivalent brand |
Air switch | Schneider or equivalent brand |
Motor protector | Schneider or equivalent brand |
Contactor | Schneider or equivalent brand |
Button | Schneider or equivalent brand |
Intermediate relay | Schneider or equivalent brand |
Phase loss protector | Schneider or equivalent brand |
Terminal | Phoenix |
Ordinary motor | Hengchi/domestic precision reducer |
Hot melt glue machine | Swiss Robatech |
Note:The configuration in the above solution is our company's regular configuration. If affected by the delivery cycle of external suppliers, our company will choose a brand with the same configuration at its discretion, and the company will not make any additional notification.
4.Equipment Introduction Fully automatic rotary self-adhesive labeling machine:
1) Equipment Description
(1) The equipment has a beautiful appearance design. The main frame
is supported by high-quality carbon steel and the surface is
covered with stainless steel, which is strong and will not corrode.
All exposed rust-prone parts are treated with anti-corrosion
treatment and some are sprayed with protective paint.
(2) The large-size color touch screen integrates the machine's
parameters, production information, fault alarms and other related
information. The user-friendly human-machine interface is simple
and easy to learn. It comes with two operating languages, Chinese
and English, and the switch is simple. Some minority language
operating interfaces can also be provided, but they will be charged
separately.
(3) The machine's driving power adopts high-quality motor reducer,
which is stable and reliable.
(4) The main products produced by the labeling machine are mainly
liquids, some of which are even corrosive. Therefore, we use
stainless steel plate cladding technology on the equipment's
countertops, bottle turntables and other locations to provide
comprehensive protection and meet food safety standards.
(5) The conveyor bracket can adapt to the chain plate with a width
of 82.6. The side plate of the bracket is made of 3mm thick
stainless steel plate. Special specifications of conveyor brackets
can also be provided. The stand-alone equipment does not provide
chain plates.
(6) Bottle type replacement parts are quick-change or designed so
that the entire replacement process does not require the use of
tools and takes a very short time. If the operator is familiar with
it, it only takes 10-15 minutes, which effectively improves
production efficiency.
(7) The bottle-carrying turntable is made of high-quality alloy cast aluminum. The spoke-type structure ensures sufficient strength and minimizes the rotational inertia. It can easily stop from the highest speed to a standstill. With the advanced variable frequency buffer soft brake technology, the mechanical structure is guaranteed to be free from damage to the greatest extent.
(8) The complete monitoring system is spread across various monitoring points of the machine, which can provide real-time feedback of the machine's operating status on the touch screen. Users can obtain information such as production speed, single-shift output operating status, fault information, etc. at any time.
(9) The main machine has two modes: manual and automatic. In automatic mode, the machine speed can automatically change with the speed of the entire line without human intervention. In manual mode, the operator can increase or decrease the speed of the machine at any time, which is simple and easy to use.
(10) The centralized lubrication system provides continuous and high-quality lubrication for the lubrication points of the machine. In addition, we also provide users with detailed instructions for several scattered lubrication points on the machine, and the instructions are placed in a conspicuous position on the machine.
(11) Self-adhesive label station
a.Equipped with a high-speed self-adhesive labeling station, a
mechanical and electrical joint control structure, the labeling
station drive part is a high-speed and high-precision servo motor,
and under the control of a high-precision servo drive system and a
highly sensitive and high-precision feedback signal, the labeling
is accurate, high-speed, continuous and stable.
b.The labeling station guide process uses a stainless steel
material mechanism, which makes the equipment have a longer service
life and a more beautiful and hygienic appearance.
c.The entire labeling station is installed on a flat X-Z axis slide
rail, and is equipped with an X-axis and Y-axis angle free rotation
mechanism. The labeling part can achieve a small amount of Z-axis
angle adjustment, so that the labeling system can easily adjust the
labeling position of various bottle types. It is highly efficient
and versatile, and can achieve adjustment in 8 dimensions to meet
high-precision labeling requirements.
2) Material requirements
(1) Self-adhesive label paper requirements:
Self-adhesive label paper that meets the requirements of the
labeling machine (see the figure below for specific requirements).
During the use of the label roll, there should be no glue overflow
or sticking between the label and the label roll base tape.
(2)Bottle requirements:
a.Bottle size error range: ±1.5mm
b.Verticality: ±1.5mm
c.PET bottle body cannot be too soft, otherwise it will affect
labeling.
d.Keep the surface of the bottle/can dry
(3) Labeling position requirements
a.The labeling position of the bottle body is required to be flat,
avoiding curved surfaces and spherical surfaces, and bubbles and
wrinkles after labeling
b.The labeling position is greater than or equal to 15mm from the
bottom of the bottle body to avoid scratching the label paper
4) Equipment layout diagram
5.Quotation and delivery time for Aluminum Can Rotary Self Adhesive Packaging Labeling Machine 24000CPH:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required
for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer
deposit and product packaging samples.
6.Quality Assurance for Aluminum Can Rotary Self Adhesive Packaging
Labeling Machine 24000CPH:
(1).The company guarantees that the goods provided are brand new,
unused, made of the latest design and suitable materials, and meet
the quality, specifications and performance specified in the
technical contract in all aspects;
(2).The company guarantees that after the production line is
properly guided, installed and debugged, the equipment will reach
the various technical performance indicators of the product within
15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period
specified in the contract, it will be responsible for defects,
failures and damages of the production line caused by defects in
the design, process, manufacturing, installation, debugging or
materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the
acceptance of the production line. If during the quality assurance
period, it is found that the quality or specifications of the
equipment do not meet the contract provisions, or it is proved that
the equipment is defective (including potential defects or the use
of unqualified materials, etc.), the buyer has the right to propose
rectification to the seller within the product quality assurance
period according to the inspection certificate issued by the
statutory department;
(5).The company guarantees the mechanical properties of the
equipment provided, the quality of the product and the consumption
indicators of the product.
7.Equipment warranty for Aluminum Can Rotary Self Adhesive
Packaging Labeling Machine 24000CPH:
(1).After the equipment is accepted, a 12-month warranty is
provided, and the control system (standard Huichuan brand) provides
a 24-month warranty; during the warranty period, our company will
provide users with free spare parts and timely and effective
services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our
company guarantees that the maintenance personnel will rush to the
customer's site within 48 hours to help the customer eliminate the
fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with
a wide range of preferential technical support, sufficient spare
parts supply and other after-sales services for life;
8.Packaging and transportation for Aluminum Can Rotary Self
Adhesive Packaging Labeling Machine 24000CPH:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed
frames, which are suitable for long-distance transportation,
moisture-proof, rust-proof, shock-proof, suitable for land
transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.