Beverage Bottling Line Spray Cooler Equipment Bottle Drying System

Beverage Bottling Line Spray Cooler Equipment Bottle Drying System

1.Spray Cooler Equipment Overview and Application:
The Spray Cooler is a device that uses hot water spray to increase the temperature. It is mainly used in production lines that use low-temperature filling methods and need to raise the product temperature to room temperature later, such as carbonated beverages, various carbonated waters, etc., to increase the temperature of the bottle and its contents, reduce the temperature difference with the ambient temperature, eliminate condensed water on the outer surface, and ensure the subsequent processes such as labeling and packaging.

2.Application Scenario for Spray Cooler:
The Spray Cooler is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.

3.Spray Cooler configuration:

4.Spray Cooler has the following features:
1) Highly reliable conveying device and flexible and convenient speed change system.
The conveyor belt used to convey bottles is a high-strength heavy-duty conveying plastic chain net with a pitch of 2 inches. It has good strength, high temperature resistance and wear resistance. The module design has hard cross ribs, and the polygonal sprocket can best support the module. Standard chain nets are provided in high-temperature and chemical-resistant polypropylene.
The chain net combined with the DTS-C dynamic transition conveyor system can exert the best product handling capacity. The system consists of a static comb plate and a dynamic DTS chain net. The chain net is located on the surface of the DTS-C comb plate, allowing the product to be automatically transitioned; the above characteristics are particularly important when the product cannot stay at the transition point of the bottle warmer feeding. The DTS-C transition conveyor system does not require a sweeper and can achieve better production line efficiency. The DTS chain net and the chains on the main feeding and discharging conveyors in the system are supported by the same friction strip on the comb plate, which can save installation time and avoid excessive conveyor adjustment processes.
The main drive uses a frequency converter to adjust the speed of the main motor. By changing the frequency of the motor, the conveying speed of the conveyor belt can be easily adjusted.
2) Efficient spraying system
This machine uses atomizing nozzles arranged neatly and orderly above the chain plate to spray all parts of the bottle evenly, so that the spray water can be fully utilized. The spray coverage area is large, ensuring the maximum heat transfer efficiency, improving the efficiency of warming the bottle, and reducing energy consumption.
3) Sensitive temperature control, simple and efficient setting
Through the temperature sensor set in the functional area of ​​the equipment, according to the process parameters set by the system, the temperature of the spray water is efficiently and accurately controlled to heat the product to the temperature required by the process. At the same time, according to the optimization of the system software, energy consumption is reduced and energy utilization efficiency is improved.
4) Cold recovery system
The first section of the equipment is a low-temperature energy recovery system. It uses the low-temperature characteristics of the product to collect the cooled water, and then uses the customer's self-provided water cooling system as a refrigerant medium for water-cooled air conditioning, and uses it as a cooling device for relevant positions in the workshop. Save energy and improve the working environment of the car position.

5.Spray Cooler Structural assembly diagram, specifications and models of main components
1) Assembly diagram:

1 Exhaust components, bottle inlet conveyor and dynamic transition; 2, 3 Box 1; 4, 5 External water pipeline, steam pipeline; 6 Box 2; 7 Bottle outlet conveyor, dynamic transition;
(Structural diagram, subject to the final actual equipment)

2). Specifications, models and configurations:

(1). Bottle feeding conveyor
36000 BPH (based on 600ml bottle); (calculated according to the customer's actual production capacity)
2.5mm thick SUS304 all-stainless steel side plate;
Including power head and passive wheel;
C-shaped adjustable guardrail;
1.5mm thick stainless steel water tray;
Specifications: 4 rows/L3400*W82.5*H1250
(2). Bottle feeding dynamic transition system
40000 BPH (based on 600ml bottle); (calculated according to the customer's actual production capacity)
2.5mm thick SUS304 all-stainless steel side panels;
Including power head and passive wheel;
Adopt SEW motor reducer;
Regina plastic chain plate;
C-type adjustable guardrail;
Specifications: 1 row/L3150*W82.5*H1250
(3). Bottle warmer
Effective length 12.73 meters, effective width 1.524 meters (calculated according to the actual production capacity of the customer)
Frame: The whole is made of SUS304 stainless steel;
Spray system: SUS304 stainless steel pipe; Italian technology SUS304 Stainless steel large flow nozzle; Cooling water recycling, with double-stage filtration device;
Spirax Sarco automatic steam diaphragm regulating valve and RKC temperature controller linkage control temperature rise device;
Stainless steel electrical control cabinet;
Automatic water supply pneumatic ball valve and liquid level control;
Adopt stainless steel adjustable guardrail;
Outlet equipped with dew point detector;
(4) .Bottle outflow dynamic transition system
36000BPH (600ml bottle type); (calculated according to the actual production capacity of the customer)
Thickness 2.5mm SUS304 all stainless steel side plate;
Including power head and passive wheel;
C-type adjustable guardrail;
Thickness 1.5mm stainless steel water tray;
Specifications: 1 row/L2750*W82.5*H1250
(5) .Bottle outflow conveyor
36000BPH (600ml bottle type); (calculated according to the actual production capacity of the customer)
Thickness 2.5mm SUS304 all-stainless steel side panels;
Including power head and passive wheel;
C-shaped adjustable guardrail;
1.5mm thick stainless steel water tray;
Specifications: 4 rows/L3400*W82.5*H1250

6.Spray Cooler Working conditions:
The steam, air and water pressures required for product production must be stable, and the power supply voltage must also be stable.
(1) Steam pressure should be: 0.5MPa±0.1MPa.
(2) Compressed air needs to be clean and dry, and its pressure is 0.6MPa±0.1MPa.
(3) Tap water should be clean and neutral, and its pressure is 0.3MPa±0.1MPa.
(4) The power supply voltage is 380V±10%, frequency: 50Hz.
(5) The control voltage is 24V.

7.Quotation and delivery time for Beverage Bottling Line Spray Cooler Equipment Bottle Drying System:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

8.Quality Assurance for Beverage Bottling Line Spray Cooler Equipment Bottle Drying System:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

9.Equipment warranty for Beverage Bottling Line Spray Cooler Equipment Bottle Drying System:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

10.Packaging and transportation for Beverage Bottling Line Spray Cooler Equipment Bottle Drying System:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!