500ml Glass Bottle Beverage Packaging Machine High Speed For Fruit Juice

500ml Glass Bottle Beverage Packaging Machine High Speed For Fruit Juice

Production line range: provide you with whole plant planning, production line layout design; undertake overall packaging production line; Undertake downstream/end packaging production line;

Production line type: bottled carbonated/juice/tea/protein/ Dairy/ Functional/ Plant and other beverage production lines

Production line equipment: pre-treatment system, blowing, filling and capping all in one machine, labeling machine, bottle/box conveying system, Electrical control system, inverted bottle sterilization chain, warm bottle/cooling spray tunnel, water blowing machine, lane dividing machine, heat Shrink film packaging machine, carton wrapping packaging machine, palletizer, etc.;

Auxiliary equipment: finished product detection, liquid level detection, inkjet printer, weighing detection machine, etc.

Production line output: 6,000 bottles per hour-48,000 bottles per hour

1.Introduction to 500ml glass bottle Fruit juice beverage packaging line:

The conventional 500ml glass bottle Fruit juice beverage packaging line includes the following:

Juice beverage production line
Compound juice production line
Pure juice production line
Fruit flavored beverage production line
Fruit and vegetable juice beverage production line

2.The juice beverage production line mainly includes the following equipment:
Blowing, filling and capping machine, water blowing machine, inkjet printer, inspection machine, bottle inversion sterilization chain, spray tunnel, buffer conveyor platform, labeling machine, weighing inspection machine, buffer conveyor platform, carton wrapping machine, palletizer.

3.Description and technical specifications of the main equipment of the glass bottle juice beverage production line:
1).SPC-13F heat shrink packaging machine:
Project introduction: This machine includes bottle feeding, automatic sorting, automatic packaging, film detection, shrinking machine, cooling and shaping.
Packaging products: PET bottles/cans.
Output: 10-12 packs/min
Packaging material: PE film

2).Purpose of the machine:
The SPC-13F fully automatic heat shrink film packaging machine is a new packaging equipment with high efficiency and continuous operation, designed and manufactured based on the characteristics of packaging film shrinking when heated. It can automatically arrange and group individual products (such as PET bottles), then wrap them with shrink film, and finally heat and shrink, cool and shape them to form a collective package. The packaged products are firmly tied, with a regular and beautiful appearance, saving packaging costs.

3).Glass bottle beverage production line processing flow and main processing equipment:
Empty glass bottle depalletizer,
Filling and capping machine,
Water Blowing Machine,
Liquid level, bottle cap inspection machine,
Bottle sterilization chain,
Spray tunnel sterilizer,
Water Blowing Machine,
Self-adhesive labeling machine,
Coding and label inspection machine,
100 cartons per minute high speed carton wrapping machine,
Box weighing machine,
Screw conveyor platform,
High speed high position palletizer.

4).Description of process characteristics:
4).1. Simple and beautiful appearance, novel and unique structure, easy maintenance.
4).2. Electronic induction film conveying, stable film feeding, fast and rapid film replacement.
4).3. The third-generation SHF constant temperature sealing and cutting knife is adopted, and the sealing strength is more than 3 times that of the cold cutting and heat sealing knife. The sealing is uniform and flat, and the service life is 80 times that of the cold sealing and heat sealing knife.
4).4. Three variable frequency speed control conveying mechanisms, precise and synchronous transmission, reliable transmission.
4).5. The shrinking chamber adopts circulating air transportation technology, reasonable structure, heat insulation, high temperature control accuracy, and better shrink packaging effect. Imported Teflon conveyor belt saves 20% of electricity compared with metal mesh belt.
4).6. Equipped with stable and reliable electrical control components such as German Siemens SIEMNES, Japanese OMRON, UNIQUC, etc., it is well-equipped.
4).7 The interval between the cooling channel and the shrinking channel is greater than 500mm to avoid the mutual influence of cold air and hot air, reduce heat loss, and ensure the cooling and shaping effect of the shrink film.
4).8 The film feeding motor and the circulating wind motor are newly equipped with overload protection devices; a new Schneider intermediate relay is added to protect the circuit safety.
5). Main structure and function:
The whole set of equipment consists of bottle feeding conveyor belt, packaging machine, heat shrink machine, non-powered conveyor roller and electrical control, pneumatic control and other parts.
5).1 Packaging machine
The packaging machine is mainly composed of a frame, a bottle separation mechanism, a bottle pushing mechanism, a film placing mechanism, a film wrapping mechanism, etc.
5).1.1. The bottle feeding mechanism is responsible for conveying PET bottles to the bottle separation mechanism, which is divided into two parts: front conveying and rear conveying
5).1.2 The bottle separation mechanism is responsible for sorting the PET bottles according to the packaging requirements in order to realize the film pushing.
5).1.3. The bottle pushing mechanism is responsible for pushing the grouped PET bottles forward and wrapping them with film.
5).1.4. Film unwinding is responsible for supplying the film for wrapping the grouped PET bottles.
5).1.5. Film wrapping: Automatically set the supply length of the shrink film according to the size of the package, and complete the automatic film wrapping synchronously while the product moves forward.
5).2. Heat shrinking machine
The heat shrinking machine consists of three parts: heating and shrinking, cooling and shaping, and product conveying.
5)..2.1 Heating and shrinking:
The shrinking machine heats and shrinks the wrapped package, so that the film shrinks evenly at the set temperature, adheres to the surface of the package, and wraps the package tightly to achieve the desired packaging purpose.
5).2.2 Cooling and shaping:
The cooling and shaping is responsible for quickly cooling the film on the surface of the package that has been heated and shrunk, so that the film quickly becomes a high-strength state for easy handling.
5).2.3. Product conveying:
The fully packaged items are conveyed to the unpowered conveyor roller; the unpowered conveyor roller can play a role of temporary storage, which is convenient for personnel to stack or carry.
6).Technical parameters:
1).Packaging combination: 3*3 3*4 (determine the combination according to requirements)
2).Packaging speed: 10-13 packs/minute
3).Applicable container shape: square or round container, PET, glass bottle or can, etc.
4).Total power load: 19kw/380v, three-phase five-wire
5).Machine dimensions: length × width × height:
5500mm×3200mm×2100mm (excluding non-powered conveyor frame)
6).Compressed air pressure used by the machine: 0.6～0.8Mpa
7).Air consumption: 0.3 cubic meters/minute

2).Double-channel gantry palletizer:
a.Overview:
The palletizer automatically stacks cartons that have been loaded into containers in a certain arrangement on the pallet. It can stack multiple layers and then push them out to facilitate forklift transportation to the warehouse for storage. This equipment adopts PLC+touch screen control to achieve intelligent operation and management, which is simple and easy to master.
b.Equipment composition:
This machine consists of an input device, a lane dividing device, a box pushing and arranging device, a box removal and stacking device, an empty pallet supply device, a finished product stacking device, a safety device and an automatic control device.
Process:
(1) Carton input part
Carton conveying device
According to the set arrangement method, the cartons are forced to turn or convey to achieve the purpose of sorting and sorting.
Sorting device
The supply conveyor belt pushes the sorted first column of cartons into the lifting device with a cylinder and then pushes them into the second and third columns in turn to form a sorting.
(2) Automatic palletizing device
When the cartons are arranged in a certain order to form a group (layer), the elevator carrying the order layer rises and moves forward to the top of the palletizing device, and is placed steadily on the pallet (or the previous order layer) to form automatic palletizing. The palletizing device relies on a variable frequency motor and chain to complete its lifting, lowering and forward (backward) movement.
(3) Pallet section

Pallet supply device
The pallet warehouse can stack 8-10 empty pallets and supply pallets to the palletizing device at a fixed time according to the program requirements. It is powered by a separate motor.
Pallet output device
When a pallet reaches the number of stacking layers, a signal is issued to push the actual pallet out of the palletizing section, and the actual pallet is sent to the designated location through the removal conveyor belt.

c.Material:
Frame: SS41 (A3 steel spray paint)
Axle: S45C bearing steel
Roller: Double-end bearing roller (galvanized)
Hood: SS41 (A3 steel spray paint)
Guide plate: SS41 (A3 steel spray paint)

d.Features:
(1) Touch screen operation is used to realize human-machine dialogue, which can display production speed, fault cause and location, and has a high degree of automation. PLC programmable program can be used to program the sorting and stacking of cartons, pallet supply and discharge.
(2) Schneider PLC and touch screen (6 inches) or other imported brands are used, and the electrical components meet international standards, with reliable performance, interchangeability and durability.
(3) Pneumatic components and cylinders produced by German FESTO or Japanese SMC and Yadek are used, with reliable quality and performance.
(4) The safety door and hood are equipped with electrical sensing devices. When the hood door is opened, the machine stops working to protect personnel.
(5) The stacking mode can be adjusted easily and simply on the touch screen.
(6) The stacking is stable and efficient, which can greatly save manpower.
(7) The carton supply system is controlled by a brake motor to ensure that the carton is delivered at the pre-set position.
(8) The noise is low and meets the Chinese international standard of noise below 75db.
(9) Several stacking modes can be completed without replacing stacking parts.

e.Technical parameters of palletizer:
Stacking speed of the whole machine 60 boxes/minute
Maximum load per layer 250Kg
Maximum load per pallet 1500Kg
Maximum stacking height 1800mm
Installation power 20Kw
Air pressure 7bar
Air consumption 200L/min
Pallet size To be determined
Equipment weight Approximately 5500kg
Electrical configuration
PLC Schneider or well-known brand
Inverter Schneider or well-known brand
Photoelectric sensor SICK
Transmission motor Hengchi
Pneumatic components SMC or well-known brand
Low-voltage electrical appliances Schneider
Touch screen Schneider

f.Utility consumption:
1>Power: AC, 3-phase, 380V, 11KW 50HZ
2>Air consumption: 500NL/MIN (air usage: 5-6kg/cm2)

4.Quotation and delivery time for 500ml glass bottle Fruit juice beverage packaging line:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

5.Quality Assurance for 500ml glass bottle Fruit juice beverage packaging line:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

6.Equipment warranty for 500ml glass bottle Fruit juice beverage packaging line:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

7.Packaging and transportation for 500ml glass bottle Fruit juice beverage packaging line:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!