Doypack Pouch Pet Food Packing Machine Production Line Fully Automatic

High speed and high quality doypack pet food packaging line pouch pet food production line

Bagged pet food packaging production line

Production line range: Provide you with whole plant planning, production line layout design; undertake overall packaging production line; undertake end of packaging production line;

Production line type: Pet wet food bag production and packaging line

Production line equipment: filling machine, bag conveying system, electrical control system, tray loading machine, tray turnover machine, tray stacking machine, tray dispenser, sterilizer, labeling machine, carton packing machine, carton wrapping packaging machine, palletizer, etc.; according to different material processes, loading and unloading crates machines and fully automatic trolleys can be configured;

Auxiliary equipment: finished product inspection, inkjet printer, weighing inspection machine, etc.

Production line output: 80 bags per hour-320 bags per minute

1. Doypack pet food processing flow and main processing equipment:
1. Filling machine,
2. Multi-row product and single-row conveying mechanism,
3. Multi-channel merging conveyor line,
4. High-speed sorting scale,
5. Bag product sorting mechanism,
6. Intelligent empty tray supply system,
7. Robot tray loading equipment,
8. Automatic tray stacking and unpacking machine,
9. Fully automatic sterilizing kettle,
10. RGV intelligent transfer vehicle,
11. Robot tray unloading system,
12. Automatic tray turning machine,
13. Blower to keep the bag surface dry,
14. Bag product sorting mechanism;

2. Introduction of main processing equipment of doypack pet food packaging line:

1).Trays Loading machine:

Features and advantages:
The machine connects the suction cup with a parallel robot to grab products, it can achieve no cumulative error and has high accuracy; it can realize the separation of the driving device and the moving part, so that the light weight moving part can have high speed and good dynamic response.

2).Trays turnover machine:
Features and advantages:
The machine uses a servo motor to drive the connecting rod mechanism to realize the 0——120 degree trays turning. The servo motor drives the trays to turn, which has the advantages of faster response and less impact than the traditional electric cylinder driven mechanism.

3).Trays stacking machine and Trays dispenser:
Features and advantages:
The machine uses the servo motor to drive the crank structure to realize the lifting. At the same time, the four cylinders drive the slide rai lt o assis tth e lifting ,s oth est acke r device realizes the convenience of the whole stack transportation. And the dispenser realizes the function of splitting the stack of trays into single tray full automatically.

4).Loading and unloading crates machine:

(1).Fully automatic loading and unloading crates machine

Fully automatic loading and unloading crates machine are mainly used for canned food turnover between sterilization retorts and conveying line, which is matched with fully automatic trolley or RGV and sterilization system. The equipment is mainly composed of loading crates machine, unloading
crates machine, partition plates transport system and crates turnover system.

b.semi-automatic loading and unloading crates machine

(2).Features:
a.Replace manual crates loading and unloading to improve efficiency.
b.The design of the mechanism for loading and unloading products device and taking partition plates device are reasonable and the operation efficiency is high.
c.The system is controlled by PLC and the servo motor runs accurately. The whole system needs only one person to operate.
d.pei yu host computer system remotely controls the status of each equipment in the system.

5).Automatic trolley

The RGv trolley connects the loading and unloading crates machine and the retorts, which is an essential equipment for the unmanned sterilization production line.the conveying is stable and the operation efficiency is high. The design patent has won many awards in beverages and food industry.

Features:
a.It can be equipped with various sterilization retorts system of pei yu.
b. The positioning system of RGV adopts SICK barcode and reading system, and has millimeter level positioning accuracy.
c. with wheel rail transmission and accurate wheel chain positioning to realize the ful l automatio nof the sterilization production line.

6).Fully automatic sterilization retort system:

Peiyu multifunctional sterilizer ensures uniform heat distribution and achieves better consistency of sterilization effect compared with the same sterilization process. The sterilizer has higher operating efficiency and saves more energy.
Peiyu sterilizer: full water sterilizer, water spray sterilizer, steam sterilizer.

Features:
a.The sterilization system is equipped with energy recovery system to save water by 30% -50% and steam by30%.
b. The heat distribution is very good. The sterilized products can be placed intensively, and large load capacity, and running efficiency can be improved by30% - 50%.
c.The water bucket leakage design, and the water flow can be adjusted according to the products' material characteristics. The circulating flow ranges from 600 kg I min to 1800 kg I min, it can meet the needs of most products.
d. The circulating water flow down layer by layer between the trays. By the special patented trays design, forming a full water state in the crate, which has good heat transfer effect and saves water in the sterilization process.

7).Robot palletizer:

Robot palletizers are used for automatic transfer, sorting, and palletizing of various boxes to complete the preparation before storage. The push mode of the Peiyu robot palletizing system can be selected as continuous action or single cycle action. Special fixtures are formulated for different product shapes and palletizing types, and the operation is efficient and stable.
Supporting robot host brands: ABB, Yaskawa, Kuka, and Fanuc.

Features:
pei yu control program has property rights, so as the maintenance cost is the lowest. And we can service in time.
a.The clamps are customized according to the product, which is suitable for the stacking of downstream packing boxes of various products.
b.Equipped with safety protection system, automatic operation and safe production.
c.The world-famous high-precision robot is matched, which has stable operation, low failure rate and durability.

3.production process of pouch pet food:

Raw meat,crush,Mixing,stir,Bagged Filling,conveying system,palletizing system,sterilizing system,Depalletizing and arrangement,packaging system,Finished product.

4.Quotation and delivery time for pouch pet food production line:

(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

5. Quality Assurance for pouch pet food production line:
(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

6. Equipment warranty for pouch pet food production line:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

7. Packaging and transportation for pouch pet food production line:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea transportation.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!