Carbonated Beverage Production Line 48000BPH Blowing Filling And Capping Production Line + Secondary Packaging Production Line

Carbonated beverage production line - 48000BPH blowing, filling and capping production line + secondary packaging production line

Production line range: provide you with whole plant planning, production line layout design; undertake overall packaging production line; undertake downstream/end packaging production line;

Production line type: bottled carbonated/juice/tea/protein/ Dairy/ Functional/ Plant and other beverage production lines

Production line equipment: pre-treatment system, blowing, filling and capping all in one machine, labeling machine, bottle/box conveying system, electrical control system, inverted bottle sterilization chain, warm bottle/cooling spray tunnel, water blowing machine, lane dividing machine, heat shrink film packaging machine, carton wrapping packaging machine, palletizer, etc.;

Auxiliary equipment: finished product detection, liquid level detection, inkjet printer, weighing detection machine, etc.

Production line output: 6,000 bottles per hour-48,000 bottles per hour

1.Introduction to Carbonated beverage production line - 48000BPH blowing, filling and capping production line + secondary packaging production line:

The conventional Carbonated beverage production line - 48000BPH blowing, filling and capping production line + secondary packaging production line includes the following:

Carbonated beverage production line
Beverage production line
Cola Beverage production line
Sprite Beverage production line
Salt soda Beverage production line
Beer Beverage production line
Sparkling water Beverage production line
Lemonade Beverage production line
Perrier Beverage production line
Kvass Beverage production line
Alcoholic beverage Beverage production line

2.The Carbonated beverage production line - 48000BPH blowing, filling and capping production line + secondary packaging production line mainly includes the following equipment:
Blowing, filling and capping machine, water blowing machine, inkjet printer, inspection machine, bottle inversion sterilization chain, spray tunnel, buffer conveyor platform, labeling machine, weighing inspection machine, buffer conveyor platform, carton wrapping machine, palletizer.

3.Description and technical specifications of the main equipment of Carbonated beverage production line - 48000BPH blowing, filling and capping production line + secondary packaging production line​:

1) Cap supply and disinfection system:
Production capacity: 48,000 caps/hour;
Applicable cap type: crown cap;
Function description: The bottle caps are thoroughly disinfected by the ultraviolet sterilizer. This ensures the cleanliness of the product packaging materials and the shelf life of the beverage. Then they are quantitatively transported to the cap sorter.
2) Filling and sealing machine:
Model: 72-72-18
Production capacity: 48,000 bottles/hour;
Gas consumption: 150L/min;
Suitable bottle type: Ф50～90mm; H＝150～295mm;
Overall dimensions: 4800×3500×2500mm
Weight: 8000kg.
Main features: unique combination and transmission structure
(1) Reasonable main power output, compact design, advanced parts processing means, high precision, precise transmission chain size positioning, ensuring smooth adjustment and operation of the whole machine.
(2) The filling machine, automatic capping machine and star gear drive are equipped with overload protection devices to ensure safe operation of the equipment.

3) Filling machine:

The overall structure is advanced, simple and reasonable. Its transmission and lifting are placed under the stainless steel workbench, with good waterproof performance, reliable hygiene, and convenient adjustment and maintenance. Filling constant temperature control: The filling cylinder is equipped with a temperature sensor and two-point temperature detection. When the temperature of any part of the material in the feed pipe and the filling cylinder is higher than the set temperature required by the process, the equipment automatically stops and the high-temperature material is automatically returned to the storage tank to ensure product quality. Health agency control: The filling cylinder and the material return pipeline are both aseptically designed, with 200 mesh polishing inside without dead corners. The canning cylinder and the reflux tank are equipped with cleaning balls, which can effectively clean the material residue in the cylinder and the filling valve is equipped with a special cleaning cup. The filling valve inlet and return pipes are connected with heat-resistant soft stainless steel pipes, and the two ends are connected with docking quick-release connectors to avoid connection dead corners and facilitate disassembly and cleaning. CIP interface and loop are reserved.

4) Capping machine:
Safe and reliable sealing
The cap sorter is installed at the top of the capping machine, and a reverse cap discharge return device is installed at the outlet of the cap sorter. The cap sorting and cap feeding are automatically controlled. If there is no bottle, the cap will not be fed, and the machine will stop if there is no cap.
In addition, according to the different process requirements of customers for bottle cap cleaning and disinfection, corresponding satisfactory processing methods can be provided.
Automatic control technology: The main power adopts variable frequency adjustment motor, PLC+frequency converter+human-machine interface, which can meet the arbitrary speed adjustment of 2-50HZ, adapt to various conditions, and facilitate the automation of the whole line.
5) Light inspection box:
Power: 0.08kw;
Dimensions: 800×100×500mm;
Function description:
Used for later inspection of liquid level, debris, seal, label shape, appearance, etc. in the filling bottle.
Main features:
A. Simple structure and easy maintenance;
B. Small size and easy mobile installation;
C. Special light-transmitting glass is used, and the eyes will not be tired during use.
6). Bottle warming machine
Provide hot water of suitable temperature
Production capacity: 20,000 bottles/hour;
Dimensions: 16550×1900×1800mm (made according to CAD dimensions)
Features of spray bottle warming machine:
The water flow at the front end can be circulated and supplied to the back end for energy saving.
The belt surface is flat and wear-resistant to prevent scratches on the bottom of the packaging container. The mesh belt meets food hygiene requirements; the spray nozzle adopts a special atomizing nozzle, which evenly sprays the atomization on the packaging container to prevent damage to the packaging container;
Automatic bottle feeding and discharging is realized to achieve full automation of the production line. The machine body is made of SUS304 material, which is beautiful, well-made, stable in operation and easy to use.

7) .Water Blowing Machine:
Introduction:
When the product passes through the warm bottle, water droplets will remain on the outer surface, which will affect the coding and packaging, so it is necessary to remove the water on the bottle. When the product passes through the dryer, the high-speed airflow quickly blows off the small water droplets on the product from top to bottom, so that the product can meet the use requirements in a short time.
1. Suitable for a variety of products such as cans, PE bottles, glass bottles, etc.
2. The fan adopts a high-speed centrifugal fan to provide ultra-large air volume under the premise of low energy consumption.
3. The spider hand wind knife is used to adapt to different bottle types, which is easy and fast to adjust, close to the product, and ensures the wind cutting effect.
4. The frame is welded with stainless steel, and the stainless steel random pattern plate is applied on the outside. The whole machine is simple and beautiful.
8) Overview of 48,000 bottles of cold glue labeling machine:
Equipment selection:
a.500M glass bottle (specific bottle type to be determined)
b.Two labels: bottle body label and neck label.
c.The production capacity is 24,000 bottles per hour.
d.Cold glue labeling machine.

Introduction:
This machine is suitable for beer, liquor, wine, health wine, condiments, medicine, daily chemicals, canned food and other industries. Generally, it is equipped with two labeling stations, suitable for labeling of head, body, neck and back, and can add positioning labeling function. This labeling machine is equipped with a high-speed labeling station, which can meet the upgrade and transformation of the entire line. The machine has high cost performance and is the preferred equipment for conventional bottle labeling.

Equipment configuration:
1.Equipment appearance:
1 The appearance design is simple and generous, with high-strength protective paint film metallization treatment, and strict waterproof sealing parts to ensure that the machine surface is rust-proof, anti-collision and anti-water. For the exposed parts that are prone to rust, all imported paints are sprayed and anti-corrosion treatment is carried out. The structure is compact and reasonable, beautiful and generous, with a modern atmosphere, which helps to improve the grade and taste of Party A's production area.
1.2 The table top is fully processed to ensure that the work surface is flat and smooth, easy to clean, and no dirt is left. The overall appearance adopts a stainless steel frame structure.
1.3 The body is affixed with eye-catching operation and safety signs to help with operation.
The equipment sign is required to be installed in a conspicuous position on the conveyor belt.
2. Equipment drive:
2.1 A new beltless reducer with a reasonable structure is adopted, and the speed is adjusted by a frequency converter and controlled by a programmable controller.
2.2 The spiral transmission adopts a 90-degree bevel gearbox transmission, which is reliable and easy to adjust.
3. Bottle in and out conveying system:
3.1 The height of the conveyor belt working surface (upper plane) from the ground: 1100mm;
3.2 The conveyor belt is a conveyor chain (the standard chain width is 82.6mm), the guardrail is adjustable, beautiful and durable (without chain plate when shipped), the standard conveyor belt side plate height is 183.8mm, and the standard bottle conveying line width is 100mm.
3.3 The whole process is pressure-free conveying, and the conveyor belts entering and exiting the labeling machine are controlled by frequency conversion to ensure smooth bottle feeding and reduce bottle explosion and component wear.
3.4 The bottle feeding stop device can be manual or automatic. A set of bottle stopping devices is installed at the conveyor belt at the front end of the bottle feeding screw, so that the labeling machine can quickly stop feeding bottles in special circumstances to ensure the safety of the labeling machine and personnel.
3.5 When changing the bottle type, the main machine can be conveniently and quickly raised and lowered manually to adapt to different bottle heights; the quick-change mechanism can ensure that the bottle type conversion parts (including bottle feeding screw, bottle feeding star wheel, bottle discharge star wheel, sponge roller, sponge board, bottle tray, etc.) are conveniently, quickly and accurately disassembled and replaced; so that the bottle type change time is minimized and the downtime waiting time is reduced.
4. Bottle support turntable:
4.1 The spoke structure of the bottle support turntable can effectively prevent the accumulation of water, oil and other dirt, and is easy to clean.
4.2 The bottle support tray is made of wear-resistant and non-slip polyurethane material.
The rotation angle and direction of the bottle support tray are controlled by the transfer cam curve groove.
4.4 The gear assembly of the bottle turntable is lubricated with centralized lubricating oil (centrally controlled by imported oil pumps), and a filter is installed at the oil return pipe for easy cleaning to ensure the cleanliness of the lubricating oil.
4.5 According to the characteristics of the label paper, a specially made imported sponge with moderate hardness and softness is equipped to make the label paper stick more firmly.
5. Equipment control system:
5.1 The host adopts a touch-type human-machine interface to ensure the quality and performance of the electrical appliances and improve the service life. In addition to displaying production speed, single-shift output, operating status, fault status, and handover message board, the touch screen can also directly perform various parameter setting operations on the touch screen, and it also has button operation functions. If the touch screen fails, it can be switched to button operation without affecting production.
5.2 The labeling machine adopts automatic frequency conversion control technology and stepless speed regulation to meet various speed changes, ensure smooth and accurate labeling, and match the control system of the entire production line.
5.3 Bottle detection: No bottle will not be labeled, making labeling more accurate and preventing packaging loss.
5.4 The unique frequency conversion buffer soft brake technology ensures that the mechanical structure is not damaged to the greatest extent.
5.5 Electronic and pneumatic facilities are fully equipped, and the connectors are standardized and can be directly connected to the workshop facilities.
5.6 It has all the automation functions of similar labeling machines.
5.7 All electronic and pneumatic control circuits are in accordance with CE international standards, the main components are imported components, and the auxiliary components are domestic high-quality products.
5.8 The control of all machines and related signal lights is concentrated on an electric control panel, and the information of the instantaneous output and total output of the equipment will be displayed.
5.9 The main motor is controlled by a frequency converter and a set of sensors, and the operating speed changes according to the operation of the labeling machine and the change of production speed.
5.10 The imported pneumatic device is equipped with a pressure regulator, filter and gas lubrication device.
5.11 The main machine is equipped with a portable mobile button for easy operation and maintenance.
5.12 Electrical connection signal with other equipment When the labeling machine fails or the bottle is blocked, the labeling machine system provides a passive dry contact signal to the upstream equipment. The signal terminal is in the labeling machine control cabinet.
6. Anti-corrosion:
6.1 A large number of anti-corrosion materials are used, such as stainless steel, anti-corrosion alloys, plastics, nickel plating, etc.
6.2 Castings, carbon steel, and aluminum parts have undergone multiple layers of anti-rust treatment.
7. Features:
7.1 Accurate labeling at various speeds;
7.2 Changing the label type does not require changing any parts of the label station, only adjusting the operating parameters, making the process simple and easy;
7.3 The label loss is extremely small (reaching international advanced standards);
7.4 The label delivery servo drive ensures accurate labeling;
7.5 Fully automatic logic program control, easy to control and simple to adjust;
7.6 Independent drive for label placement and label collection (high-speed label station) to ensure stable operation of the servo drive;
7.7 Centralized lubrication system
7.8 Simple operation, convenient repair and maintenance

9) SPC-MSW45F fully automatic heat shrink packaging machine:
Equipment features
a.Overall combination design, removable protective door, easy assembly and maintenance;
b.Servo motor drive, precise synchronous positioning;
c.Overall motion mechanical design, saving time for product replacement;
d.Removable operation panel, human-machine interface operation, display of various operating conditions;
e.Excellent film unwinding and shearing device, well-designed film constant tension conveyor, can simply and conveniently adjust the length of the film, with color film positioning device, overlap at the bottom of the package, good product packaging display effect;
f.Scientific electric tunnel shrink furnace, with heat shrink effect.

10) Fully automatic around case packer:
a.Equipment principle: The cardboard is sucked and placed on the duty buffer warehouse one by one by the vacuum suction cup, and transported to the confluence of the carton and the product. The bottles (cans) conveyed and arranged in the form of specifications enter the upper part of the carton at the glue-wrapping net chain, and enter the cardboard forming area together with the unfolded carton, and realize the fully automatic wrapping process through glue spraying, folding and other actions.

b.Equipment features
c.Linear bottle separation: two servo motors cooperate to quickly complete the bottle separation action on the bottle conveying surface;
d.Horizontal wrapping: horizontal wrapping on the bottle conveying surface, stable and reliable operation; convenient and fast to change bottle type and arrangement method;
e.Suitable for a variety of bottle types: suitable for a variety of bottle types, bottle type conversion is fast and convenient, and changing bottle type and arrangement method is convenient and fast;
f.Unique box pressing technology: the carton is firm and reliable after forming and pasting, and the appearance is beautiful;
g.Convenient and fast adjustment: the whole machine is equipped with a width, height and height adjustment mechanism for easy type change.
h.Humanized operation interface: equipped with fully automatic LCD touch screen control system and electronic detection function, making operation simple and convenient;
i.Equipped with various protection, detection, and other automatic systems as well as internationally renowned brand sol spraying system;
j.Independently designed machine body, seamless safety protection device, safer operation of the machine, more beautiful and practical appearance of the machine
k.Equipment equipped with vacuum pump, stable vacuum and low noise.

11)solid bottle conveying buffer system:
a.Overview
The efficiency of the production line is closely related to the configuration of the conveyor line. In the configuration of the conveyor line, it must be considered that when the rear equipment is temporarily stopped (for example: changing labels, etc.), it will not affect the operation of the front equipment. At the same time, the front and rear equipment should be well connected together to enable the entire production line to achieve a higher operating efficiency. The layout of our company's production line fully considers the relationship between customer investment and production line efficiency. On the basis of introducing foreign technology, it can well meet the above requirements. The system adopts foreign advanced technology and has the advanced level of the 1990s. The mechanical structure is a new design. Most components are formed by stamping or bending. It has the advantages of good rigidity, light weight and good interchangeability. The transmission mode is reliable in operation and convenient in maintenance. It is suitable for conveying bottles with a diameter of φ40 to φ110 mm. The electrical control system uses PLC to control the operation of the entire solid bottle conveying buffer system, and automatically realizes the functions of acceleration and deceleration of the running speed and automatic buffering.
b.Main features:
The conveying is stable and reliable. The bottle belt and the host are synchronously tracked and controlled or the upstream and downstream equipment are online controlled, so that the bottles will not fall, get stuck or be blocked during the conveying process. According to user needs, a buffer platform can be set in front of the labeling machine (the time is generally about 1-2 minutes). When the labeling machine changes the label, the front filling machine does not need to stop and wait. During this period of time, the products filled by the filling machine are stored on the buffer platform. When the labeling machine changes the label, the labeling machine uses a higher speed to produce the bottles stored in the buffer platform, and then resumes the synchronous production speed.
The conveyor belt structure is modularly designed, with strong interchangeability of parts, compact structure, low noise, easy installation and maintenance, and can be combined according to different capacities and bottle types, with great flexibility.
The electrical control design is advanced and reasonable. The control method can be designed according to the customer's floor plan requirements, and the required electrical control components can be selected to further improve the stability of transportation.
The control switch position is reasonably set according to the layout of the conveying system or customer needs to facilitate user operation.
The main structural components are made of stainless steel, the chain plate is made of products from well-known companies, the motor and reducer are made of joint venture products, and the main electrical components are made of products from world-renowned companies.

12).Dual-channel palletizer:
(1).Equipment introduction:
It is mainly used to stack the packaged products (boxes, bags, barrels) on the corresponding empty pallets in a certain arrangement order through a continuous mechanical action, so as to facilitate the handling and transportation of batch products, thereby improving production efficiency.
(2).Main structure and function:
Accelerating belt line: two belt lines with different speeds, the rear belt line is twice as fast as the front belt line (the speed can be adjusted by the frequency converter to adjust the distance between the two boxes) The boxes are pulled apart by a certain distance through the speed difference
Rotating conveyor line: The bottom conveyor line when the box turns, the speed is the same as the speed of the rear section of the acceleration belt line
Rotating mechanism: Make the box turn 90 degrees
Rotating blocking mechanism: When the box needs to turn 90 degrees, the cylinder of this mechanism will quickly extend to block the side of the box, so that the box turns
Automatic box separation mechanism: The boxes are quickly pulled apart by the acceleration belt line, and the boxes will automatically be divided into two lanes when entering the box separation mechanism
Pushing mechanism: When the boxes enter the arrangement stacking table in an orderly manner, each time an arrangement is completed, the mechanism will automatically push the arranged products to the storage area of ​​the stacking table. When a stack of products is full, the pushing mechanism will push the entire layer of products into the lifting mechanism
Box stacking Organizing mechanism: Arrange the products in order into one layer through the box pushing mechanism
Main frame: It is composed of the main frame and lifting power. Its function is to pull the lifting platform to stack the products layer by layer
Lifting + sliding mechanism: The lifting platform mechanism is equipped with a sliding group and a shaping mechanism. Its function is to compact the loose products and then stack the products layer by layer through the sliding mechanism
Stacking mechanism: This mechanism can place 10 empty pallets, and the pallets are placed one by one on the empty pallet conveyor line in an orderly manner through the cylinder
Empty pallet conveyor line: convey empty pallets
Full pallet conveyor line: convey the stacked products to the insertion work station
Electrical control system + operating table: the main electric control cabinet of the whole machine, the manual operating table
Safety guardrail: protect the operator

(3).Technical parameters:

13).​Conveying system:

(1) Bottle conveyor line:

(2) Box conveyor line:

4.Quotation and delivery time for Carbonated beverage production line - 48000BPH blowing, filling and capping production line + secondary packaging production line:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

5.Quality Assurance for Carbonated beverage production line - 48000BPH blowing, filling and capping production line + secondary packaging production line:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

6.Equipment warranty for Carbonated beverage production line - 48000BPH blowing, filling and capping production line + secondary packaging production line:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

7.Packaging and transportation for Carbonated beverage production line - 48000BPH blowing, filling and capping production line + secondary packaging production line:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!