High Speed Fully Automatic Carbonated Beverage Single Column Palletizer For Coca-Cola Production Line With Marshaling Station Before Palletizing

High speed fully automatic Carbonated beverage Single column palletizer for Coca-Cola production line with marshaling station before palletizing

Palletizers are divided into single-channel and double-channel gantry palletizers, robot palletizers, single-column palletizers, and robot palletizers.

Scope of application:

It can realize the palletizing logistics of various operations in the beer, beverage and food industries, and is widely used in cartons, plastic boxes, bottles, bags, barrels, film packaging products and filling products, etc.; it is equipped with three-in-one filling lines, etc., to palletize various bottles, cans and bags

The capacity range of palletizers according to different types of palletizers: 3 boxes-160 boxes per minute

Different names for palletizer:

Palletizer
Palletizers
Full automatic palletizer
beverage palletizer
water barrel palletizer
Full cans palletizer
Gantry palletizer
Dual channel gantry palletizer
High-level double-channel gantry palletizer
single channel gantry palletizer
Single column palletizer
Cloumn type palletizer
single-column marshaling station palletizer
Robot palletizer
industrial stacking system
Gantry Palletizing System
Robotic Palletizing System
Multi-axls Robot palletizer
Multi-axls Industry Robot

1.Main components of High speed fully automatic Carbonated beverage Single column palletizer for Coca-Cola production line with marshaling station before palletizing:

2. Introduction to single-column palletizer at the marshaling station:
The single-column palletizer at the marshaling station arranges the box/film package products loaded with products in a pre-set arrangement mode, and then enters the rolling clamp, and realizes automatic palletizing layer by layer through the lifting and translation of the single column to coordinate with the clamp. After palletizing to the required height, it is moved to the forklift position through the roller conveyor line and transferred to the warehouse by manual forklift or automatically docked into the warehouse through roller conveyor to complete the entire palletizing process.

3.Introduction to the workflow and principle of single-column palletizer at the marshaling station:
1). The box/film package products loaded with products enter the arrangement and combination station, and are equipped with a single or two sets of manipulator arrangement systems according to the speed requirements. They are automatically arranged by the manipulator according to the pre-set layer arrangement mode of the program, and enter the layer pre-forming station.
2). The whole layer of pre-formed products that meet the conditions enter the layer forming area, and the layer forming state that meets the palletizing requirements is completed through the sorting mechanism.
3). The stacker separates the positive stack display boards one by one and transports them to the palletizing station, waiting for palletizing.
4). Push the whole layer of products into the rolling shutter clamp through the translation mechanism, and the lifting and translation of the single column drives the clamp to complete the palletizing function. Repeat the above cycle action to complete the palletizing requirements of the whole stack layer by layer.
5). The whole stack of products is transported to the forklift position through the roller conveyor line, and the manual forklift transfers the products to the warehouse, or the palletized products are automatically connected and transported to the warehouse through the roller line.

4.Basic parameters for single-column palletizer at the marshaling station:

1). Stacking speed of the whole machine: 5 layers/minute (depending on the product)

2). Maximum stacking height: 1800mm (including pallet height)

3). Installation power: 105Kw

4). Operating power: 50KW

5). Power supply: three-phase five-wire, AC 380V/50HZ

6). Control voltage: DC 24V

7). Air pressure: 6bar

8). Air pipe interface size: Φ12

9). Environmental conditions: Temperature 0-40℃

10). Humidity: 40-95%

11). Air consumption: 150L/min

12). Pallet size: (depending on requirements)

13). Equipment weight: about 9000kg

5.Equipment configuration for single-column palletizer at the marshaling station:

1). Main material of the equipment: carbon steel with paint

2). Ordinary motor: SEW/EVERGEAR

3). Servo motor: Inovance

4). PLC: Beckhoff/Inovance or other well-known brands

5). Frequency converter: Schneider/Inovance or other well-known brands

6). Sensor: SICK or other well-known brands

7). Pneumatic components: SMC/Festo

8). Low-voltage electrical appliances: Schneider

9). Touch screen: Schneider/Wei Lun Tong

6.Main structure and function for single-column palletizer at the marshaling station:

The single-column palletizer of the marshalling station is mainly composed of acceleration separator, single/double-group manipulator marshalling,

layer preforming, layer forming, single column, roller shutter expediting, stacker and output roller line.

1). Acceleration separator

After the products pass through the acceleration separator, the speed difference is used to create a distance between the products, thus preparing for turning.

2).Single/double robot arrangement

Single/double robot arrangement is to arrange and adjust the products in the corresponding position according to the arrangement and stacking layer graphics by the robots.

3). Layer preforming and layer forming

After being arranged by a single/double group of robots, the correctly arranged products form a stack layer to complete the layer preforming. The whole layer enters the layer forming area, where the sorting device sorts and aligns the stack layer, and uses a single row of push rods to push it into the rolling clamp.

4). Single-column mechanism
The single-column mechanism consists of a single-column lifting mechanism, a translation mechanism and a rolling shutter clamp. When the products form a layer in a certain order, they are pushed into the rolling shutter clamp by the push rod. The lifting device and the translation device lift the clamp with the whole layer of products from the waiting position to the stacking position, open the rolling shutter, and the products are placed steadily on the pallet (or the previous layer). The suction partition device can be loaded as needed. When the whole layer of products arrives at the stacking station, the pre-absorbed partition is placed on the top of the product by the lifting and lowering swing arm device and then evacuated, and then the next layer of products is stacked.

5). Automatic pallet supply part
① Pallet supply device
The pallet warehouse can stack 10 empty pallets and supply pallets to the stacking device regularly according to the program requirements. Power is provided by a separate motor.
② Pallet output device
When a pallet reaches the number of stacking layers, a signal is issued to automatically output the actual pallet to the stacking position. The actual pallet is transported to the designated position by a roller conveyor belt (or connected to an automatic winding machine).

7. Advantages of this machine structure for single-column palletizer at the marshaling station:

1). The automatic layer arrangement system of the manipulator is flexible and extremely precise. It can handle any type of packaging, even the most delicate packaging; at the same time, it minimizes the impact or pressure of the product, especially for fragile or unstable products.

2). The touch screen operation is used to realize human-machine dialogue, which can display the production speed, cause and location of the fault, and has a high degree of automation. The PLC programmable program can be used to program the sorting and stacking layers of cartons, the supply and discharge of pallets.

3). The safety door and cover are equipped with electrical sensing devices. When the cover door is opened, the machine stops working to protect the personnel.

4). The stacking method can be adjusted on the human-machine interface, and it is easy to adjust. A variety of stacking methods can be completed without changing parts.

5). The stacking is stable and efficient, which can greatly save manpower. Because the movement is smoother and more harmonious, less maintenance and service work is required.

6). According to the product size, the stacking method can be completed without changing the stacking parts.

8.Quotation and delivery time for single-column palletizer at the marshaling station:

(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

9. Quality Assurance for single-column palletizer at the marshaling station:
(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

10. Equipment warranty for single-column palletizer at the marshaling station:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

11 . Packaging and transportation for single-column palletizer at the marshaling station:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea transportation.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!