Newly Launched 45,000 Bottles Per Hour Bottled Water Production Line In Yunnan Province Customer Site

The newly launched 45,000 bottles per hour bottled water production line in Yunnan Province customer site

Production line range:

provide you with whole plant planning, production line layout design; undertake overall packaging production line; undertake downstream packaging production line;

Production line type:

bottled pure water andmineral water(Bottle capacity:200ml-1.5L)

barreled water/ Disposable bottled water(Bottle capacity4.5L-18L)

and other water production lines

Production line equipment: pre-treatment system, blowing, filling and capping all in one machine, labeling machine, bottle/box conveying system, electrical control system, inverted bottle sterilization chain, warm bottle/cooling spray tunnel, water blowing machine, lane dividing machine, heat shrink film packaging machine, carton wrapping machine, palletizing machine, etc.;

Auxiliary equipment: finished product detection, liquid level detection, inkjet printer, weighing detection machine, etc.

Production line output: 12,000 bottles per hour-72,000 bottles per hour

1.Production line design standards for 45,000 bottles per hour bottled water production line:
1) Production line equipment selection principles:
In order to make the equipment of each part of the production line reach the designed production capacity and the production efficiency of the whole line reach the best, it is particularly important to select equipment with appropriate production capacity. If the equipment capacity is too low, the production line cannot meet the planned production capacity requirements, the production efficiency of the whole line is low, and the output cannot meet the market needs. If the capacity is too high, the equipment cost will increase. High-capacity equipment has no chance to run at full load, and the standby time is long, resulting in energy waste and increasing the operating cost of the production line.
2) Production line design standards:
The design of the production line is planned around key equipment. Key equipment is the slowest, most important, and often the most expensive equipment on the whole line. The key equipment in the production line is usually the bottle blowing machine and the filling machine.
The calculation of the production line performance is based on the performance of this equipment. If this equipment is running, the whole line is running. If this equipment runs slowly, the efficiency of the whole line will decrease accordingly. All other equipment has a higher running speed than this equipment.
Based on the storage capacity of small bottles of 48,000 BPH, the filling equipment capacity is 48,000 BPH (provided by the customer), matching the corresponding upper and lower end equipment. In order to prevent the impact of equipment downtime due to packaging material replacement, the conveyor line is equipped with a dynamic buffer conveyor platform with a designed buffer time of 4 minutes. The production efficiency of the entire line is expected to reach 95%.

2.Customer requirements for 45,000 bottles per hour bottled water production line:
1) Production line capacity: 45000BPH waterline;
2) Label form: hot melt adhesive labeling;
3) Packaging form and specifications: film package, 338ml, 542ml, 1.35L, 4*6;
4) Bottle type and bottle type drawing (to be determined).

3.Advantages of Peiyu Engineering and Equipment for 45,000 bottles per hour bottled water production line:
1) Automation:
The equipment solution provided by Peiyu is a mature fully automatic production line solution. The Peiyu equipment operator configuration statistics: 1 person in the filling room, 1 person in the labeling machine, 1 person in the palletizer (only responsible for inspection and resetting and eliminating equipment failures), and 2 people in flexible positions. In order to achieve full automation, it will be considered that the operation of other equipment will not be affected during a short shutdown, greatly improving production efficiency. Peiyu has many fully automated successful cases in the water, beverage, and canned food industries for understanding and visiting.
Peiyu has always shared automation solutions with partners and presented mature automation solutions to potential partners.
2) Processing technology:
For the equipment frame structure, Peiyu adopts the process of welding first and then processing, which ensures that the technical parameters and errors of the finished equipment are much higher than the industry level, and guarantees the stability of the equipment for long-term use. (If you want to achieve the process of welding first and then processing, large-scale processing equipment is required. Please conduct an on-site inspection to see if your company has the ability to process large-scale processing).
3) Technical strength:
Peiyu has the certified Shaanxi Xi'an Peiyu Research Institute, with 45 relevant mechanical, electrical, and process technicians (8 of whom have senior professional titles).
4) After-sales service and technical support:
Peiyu MES system has remote online management and automatic alarm system for equipment. In order to avoid equipment failure hidden dangers due to improper operation or inadequate maintenance during the production and use of equipment, Peiyu conducts free equipment technical inspections twice a year and provides technical training for relevant personnel. It can effectively eliminate equipment failure hidden dangers in advance, ensure product quality and improve production line production efficiency.

4.Different names for 45,000 bottles per hour bottled water production line:

Water production line
Purified water production line
Mineral water production line
Hydrogen-rich water production line
Electrolyte water production line
Soda water production line
Sparkling water production line
Salty soda production line
Bottled water production line
Barrel water production line
Drinking water production line
PET bottled water production line
PE bottled water production line
Water packaging line
Purified water packaging line
Mineral water packaging line
Hydrogen-rich water packaging line
Electrolyte water packaging line
Soda water packaging line
Sparkling water packaging line
Salty soda packaging line
Bottled water packaging line
Barrel water packaging line
Drinking water packaging line
PET bottled water packaging line
PE bottled water packaging line

Water end of line
Purified water end of line
Mineral water end of line
Hydrogen-rich water end of line
Electrolyte water end of line
Soda water end of line
Sparkling water end of line
Salty soda end of line
Bottled water end of line
Barrel water end of line
Drinking water end of line
PET bottled water end of line
PE bottled water end of line

5.Introduction and technical description of main equipment for 48000BPH PET bottled purified water production line:

1).Hot melt glue labeling machine:

(1).Equipment Overview:
The labeling machine is an important and key equipment on the post-packaging line. Peiyu hot melt adhesive labeling machine has the advantages of high design accuracy, rotary design, compact structure, fine assembly, good stability of high-speed operation, small glue consumption, and low operating costs of bottles and trademarks. The beautifully designed trademark is packaged on a single bottle after passing through the machine. It is an advanced model developed in recent years.
(2).Product technical solution and technical parameter description:
Main technical parameters:
Nominal capacity of the equipment is 33,000 BPH:

2).SPCSW.A1 Single Channel Heat Shrink Wrapping Machine:

The one-piece fully automatic heat shrink film packaging machine is a new type of packaging equipment designed and manufactured based on the characteristics of packaging film shrinking when heated. It can automatically arrange individual products, group them, servo push bottles, servo wrap the film, and finally form a collective package through heating and shrinking, cooling and shaping. The packaged products are firmly tied, with a regular and beautiful appearance, saving packaging costs.
(1). Process flow:

Conveying - arranging - grouping - film feeding - film picking rod wrapping - shrinking - cooling - finished product output

(2).Description of process characteristics
(2).1 Simple and beautiful appearance, novel and unique structure, easy maintenance.
(2).2 Pneumatic expansion supports film rolls, electronic induction film conveying, stable film feeding, quick and rapid film change.
(2).3 Servo motor control system, stable and reliable.
(2).4 The entrance adopts a step guide plate progressive bottle feeding, and the dynamic lane division mechanism is combined with ultrasonic detection to effectively prevent bottle jams in real time.
(2).5 The lengthened bottle feeding conveyor belt is conducive to the sorting of bottles, effectively increasing the number of film picking rods, reducing the linear speed of the conveyor chain, and increasing the tolerance of the equipment.
(2).6 The bottle separation mechanism adopts a servo combined with a cam structure, and the bottle separation is accurate and reliable.
(2).7 The shrinking chamber adopts a unique circulating air transportation technology to greatly improve the shrinking effect. Reasonable structure, heat insulation, high temperature control accuracy, better shrink packaging effect.
(2).8 More than 90% of the electrical components are imported high-quality brands, stable and reliable.
(2).9 The whole machine adopts energy-saving technology design, saving 30% of power loss, low carbon and environmental protection.
(2).10 The color mark sensor automatically captures the mark, and the servo motor controls the length and position of the film feeding to achieve the color film positioning and improve the product packaging grade.
(3). Main structure and function:
The whole set of equipment consists of bottle feeding conveyor belt, packaging machine, heat shrink machine, non-powered conveyor roller and electrical control, pneumatic control and other parts.
(3).1 Packaging machine
The packaging machine is mainly composed of frame, bottle separation mechanism, bottle pushing mechanism, film placing mechanism, film wrapping mechanism, etc.
(3).1.1. The bottle feeding mechanism is responsible for conveying PET bottles to the bottle separation mechanism, which is divided into front conveying and rear conveying
(3).1.2 The bottle separation mechanism is responsible for sorting PET bottles according to packaging requirements in order to realize film pushing.
(3).1.3. The bottle pushing mechanism is responsible for pushing the grouped PET bottles forward and wrapping them with film.
(3).1.4. The film unwinding is responsible for supplying film to wrap the grouped PET bottles.
(3).1.5. Wrapping: Automatically set the supply length of shrink film according to the size of the package, and complete the automatic wrapping synchronously while the product moves forward.
(3).2. Heat shrink machine
The heat shrink machine consists of three parts: heating and shrinking, cooling and shaping, and product conveying.
(3).2.1 Heating and shrinking:
The shrink machine heats and shrinks the wrapped package, so that the film shrinks evenly at the set temperature, adheres to the surface of the package, and wraps the package tightly to achieve the desired packaging purpose.
(3).2.2 Cooling and shaping:
Cooling and shaping is responsible for quickly cooling the film on the surface of the package that has been heated and shrunk, so that the film quickly becomes a high-strength state for easy handling.
(3).2.3 Product conveying:
The fully packaged items are conveyed to the unpowered conveyor roller; the unpowered conveyor roller can play a role of temporary storage, which is convenient for personnel to stack or carry.

(4).Technical parameters:

3).Single channel gantry palletizer:

(1) Functional introduction:
It mainly stacks the packaged products (boxes, bags, barrels) on the corresponding empty pallets in a certain order through continuous mechanical actions to facilitate the handling and transportation of batch products, thereby improving production efficiency.

(2) Technical parameters:

a.Stacking speed of the whole machine 35 bags/minute (adjusted according to the stacking diagram)

b.Maximum load per layer 250 Kg

c. Maximum load per pallet 1500 Kg

d. Maximum stacking height 1800 mm

e.Installed power 20Kw

f.Air pressure used 7 bar

g. Air consumption 200L/min

h. Pallet size Pallet size 1000-1300mm (according to specific needs)

(3) Equipment features:

a. The structural frame is welded and has adjustable feet

b. The product input area and buffer area use stainless steel rollers, and the finished product stack output roller is made of carbon steel/chain conveyor can also be selected

c. The gantry palletizer bearings use TR/NSK waterproof bearings

d. Use motor-driven slide plates

e. 3 sections of inlet box separation conveyor belt

f. A stack side pressure device

g. Power roller conveyor belt in the stacking area

h. Arrangement buffer

i. A set of pallet positioners

j.Two partitions for arrangement

k. Empty pallet supplier
l. 6-meter-long output chain conveyor belt, meeting the storage needs of 2 to 3 stacks
m. 2 sections of chain conveyor belt
n. Surrounding safety devices
o.The electrical control box includes a pneumatic device:
(4) Equipment composition:
a. Acceleration belt line: two belt lines with different speeds, the rear section of the belt line is twice the speed of the front section (the speed can be adjusted by the inverter to adjust the distance between the two boxes) The boxes are pulled apart by a certain distance through the speed difference
b. Box transfer conveyor line: the bottom conveyor line when the box turns, the speed is the same as the speed of the rear section of the acceleration belt line
c. Box transfer mechanism: Make the box turn 90 degrees
d. Box transfer blocking mechanism: When the box needs to turn 90 degrees, the cylinder of this mechanism will quickly extend to block the side of the box and make the box turn
e.Automatic box separation mechanism: The boxes are quickly pulled apart by the acceleration belt line, and the boxes will automatically be divided into two lanes when entering the box separation mechanism
f. Box push mechanism: When the boxes enter the arrangement stacking table in an orderly manner, each time an arrangement is completed, the mechanism will automatically push the arranged products to the storage area of ​​the stacking table. When a stack of products is full, the box pushing mechanism pushes the entire layer of products into the lifting mechanism
g. Box stacking and sorting mechanism: The products are arranged in an orderly manner into one layer through the box pushing mechanism
h. Main frame: It is composed of the main frame and the lifting power. Its function is to pull the lifting table to stack the products layer by layer
i. Lifting + sliding mechanism: The lifting table mechanism is equipped with a sliding table group and a shaping mechanism. The function is to compact the loose products and then stack the products layer by layer through the sliding mechanism
j. Stacking mechanism: This mechanism can place 10 empty pallets, and the pallets are placed one by one on the empty pallet conveyor line in an orderly manner through the cylinder
t.Empty pallet conveyor line: convey empty pallets
k. Full pallet conveyor line: convey the stacked whole stack of products to the insertion work position
m. Electric control system + operating table: the main electric control cabinet of the whole machine, manual operating table
n. Safety guardrail: protect the operator

4) Conveying system:

(1) Bottle conveyor line:

(2) Box conveyor line:

6.Quotation and delivery time for 45,000 bottles per hour bottled water production line:

(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

7.Quality Assurance for 45,000 bottles per hour bottled water production line:
(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

8.Equipment warranty for 45,000 bottles per hour bottled water production line:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

9.Packaging and transportation for 45,000 bottles per hour bottled water production line:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea transportation.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!