Customized Water Heater Powder Coating Production Line High Efficiency

Instructions

Water heater powder spraying coating production line equipment mainly includes pre-treatment equipment, powder spraying system, curing furnace, electric control system and other core parts ‌. The electronic control system usually uses PLC and other automatic control equipment to realize the automation and intelligent control of the production line. It is used to control the operation of the entire painting production line, including the coordinated operation of various parts such as pre-treatment equipment, powder spraying system and curing furnace.

Main structure and components:

1. Core function module ‌
1, ‌ pretreatment system ‌ function ‌ : remove oil and rust on the surface of the workpiece, form a phosphating layer, enhance adhesion.
‌ Key equipment ‌ : spray type multi-station unit (degreasing, washing, phosphating, passivation) Automatic shot blasting machine (for heavy rust or complex structure workpiece) wastewater treatment device (environmental protection requirements upgrade, support cyclic filtration)
2. ‌ dusting system ‌ function ‌ : uniform spraying powder coating by electrostatic adsorption. ‌ Key equipment ‌ : intelligent electrostatic spray gun (support parameters automatic adjustment, spraying accuracy ±0.1mm) Powder recovery device (recovery rate ≥98%, reduce material waste) powder supply center (fully enclosed design, moisture proof and anti-oxidation)
3, ‌ curing system ‌ function ‌ : high temperature curing to form wear-resistant, corrosion-resistant coating. ‌ Key equipment ‌ : hot air circulation curing furnace (temperature control accuracy ±2℃, support intelligent partition temperature control) waste gas treatment device (integrated RTO incineration technology, in line with the new environmental protection regulations)
‌ Auxiliary and control system ‌
1. ‌ conveying system ‌ Type ‌ : hanging chain/ground chain/robot cooperative conveying characteristics ‌ : frequency conversion speed regulation design (matching different process beats) anti-jitter structure (avoiding uneven spraying)
2, ‌ electronic control system ‌
‌ Core components ‌ : PLC+ Industrial Internet of Things module (support remote monitoring and data analysis) human-machine interface (HMI, real-time display of process parameters)
3. ‌ heat source system ‌
‌ Optional energy ‌ : electricity, natural gas, biomass fuel (increasing proportion under low-carbon trend) ‌ energy efficiency requirements ‌ : thermal efficiency ≥85%
‌ The latest technology upgrade ‌
‌AI quality inspection module ‌ : real-time detection of coating thickness, uniformity, automatically remove defective products.

Features:

1.High cost performance Based on the customer's product positioning and development strategy, based on economic benefits, to achieve the best cost performance.

2.Advanced equipment design concept of excellence, high degree of automation of industrial equipment, show modern advanced enterprise style.

3. High adaptability to meet the current production requirements, and reserve space for development, considering the later production increase and quality improvement needs.

4.Quality standards strictly follow the IS0900 quality management system, and every small link of the entire equipment installation is strictly checked.

Domestic large-scale coating equipment, intelligent equipment, and environmental protection equipment production enterprises-Zhejiang Huier Coating Environmental Protection Equipment Co., Ltd has 37 years of experience industry team in the powder coating equipment,intelligent equipment and environmental protection equipment.It is the national high and new tech enterprise,Specialized, refined, and innovative small and medium-sized enterprises， scientific and technological SMES 27years specialized R&D, design, manufacture, installation, commissioning ,maintenance of varies coating equipment, automatic equipment, intelligent control system, waste water,waste gas environmental protection equipment and treatment engineering.The company is located in Wukang Street, Deqing County, covers an area of 30,000 square meters, workshop of more than 20,000 square meters, more than 200 employees. The company has passed ISO9001 international system certification, ISO14001 environmental management system certification and ISO45001:2018 Occupational health and safety management system certification, and obtained more than 40 national patents.

The company actively and constantly introduce excellent talents, focus on the development of coating equipment and environmental protection equipment of new technology, new process and new products every year.It is the mission of all staff to continuously develop and grow, meet the needs of customers and create value for customers.

The products are used in all kinds of metal surface, plastic, aerospace, auto parts, mechanical equipment, furniture and other surface treatment.It will meet the customer needs, because it adopts automatic production to anti-corrosion and powder coating the user's products,coating solid bright.

In aerospace, household appliances, light industry, furniture, machine tools, construction, motorcycles, automobiles, communications, aluminum, electric power, agricultural machinery and transportation and other industries by the user's praise. The company continue to innovate, research and development of new products, design and manufacture safety, energy saving, environmental protection, intelligent features of fire-proof safe, powder coating environmental protection equipment and intelligent equipment engineering projects.

The company not only meet the needs of domestic customers, but also in Southeast Asia, the Middle East, Europe, North America, South America and other 27 countries occupied the market has won the favor of customers! The company always dedicated to our customers with the overall intelligent coating environmental protection system solutions and system services.