Programmable Temperature Testing Chamber Customized 1000 Litre

1. Product Name and Purpose

2. Product Features

• Spacious and Robust Chamber Construction
  • The 1000-litre chamber is constructed with a heavy-duty steel frame that provides exceptional rigidity and stability. The frame is coated with a corrosion-resistant finish, ensuring a long service life even in the most demanding testing environments. The chamber walls are made of high-quality insulation materials, which minimize heat transfer and maintain precise temperature and humidity levels. The insulation is engineered to withstand the rigors of continuous testing and prevent any external factors from interfering with the internal test environment. The chamber is also equipped with a hermetic door seal, guaranteeing a leak-free enclosure and consistent test conditions. The large interior space allows for the testing of a wide variety of products, from small electronic components to relatively large assemblies or samples.
• Precision Temperature and Humidity Control System
  • The chamber features a highly accurate temperature and humidity control system. It can maintain a wide temperature range, from -70°C to +180°C, with an accuracy of ±0.5°C. The humidity control range extends from 10% to 98% relative humidity, with an accuracy of ±2% RH. The system utilizes advanced refrigeration units, electric heaters, humidifiers, and dehumidifiers to achieve and maintain the desired environmental conditions. Temperature and humidity sensors are strategically placed within the chamber to provide real-time feedback, enabling the control system to make rapid and precise adjustments. The ability to create complex temperature and humidity profiles, including ramping, cycling, and holding at specific levels, allows for the simulation of a vast array of real-world scenarios.
• Intuitive Control and Data Acquisition Interface
  • The equipment is equipped with an intuitive control panel and a sophisticated data acquisition system. The control panel allows operators to easily set and adjust the temperature and humidity parameters, test durations, and cycle repetitions. It provides real-time display of the current temperature, humidity, and any alarms or warnings. The data acquisition system records all relevant test data, including temperature and humidity histories, any changes in the physical properties of the test samples, and system performance metrics. The data can be stored in a built-in memory or exported to external storage devices for further analysis. The system also has the ability to generate detailed test reports in various formats, such as PDF or Excel, facilitating easy documentation and sharing of test results.
• Versatile Sample Fixturing and Placement
  • The chamber is designed with a flexible interior layout to accommodate different sizes and shapes of test samples. It can be equipped with adjustable shelves, racks, and mounting fixtures, allowing for optimal sample positioning and organization. The interior surfaces are made of non-corrosive and non-reactive materials to prevent any contamination or interaction with the test samples. Additionally, the chamber can be fitted with cable ports, access doors, and viewing windows to facilitate testing, monitoring, and connection of external equipment or sensors.
• Enhanced Safety and Protection Mechanisms
  • Safety is a top priority in the design of this chamber. It is equipped with a comprehensive suite of safety features, including emergency stop buttons strategically located for immediate shutdown in case of any anomalies. The chamber is safeguarded against over-temperature, over-current, and over-pressure conditions, with built-in safety circuits that automatically cut off power when necessary. Additionally, it features advanced refrigerant leak detection and a highly efficient ventilation system to ensure the removal of any potentially harmful gases. The door interlock system prevents accidental opening during testing, further enhancing operator safety and test integrity.

3. Specific Parameters

• Maximum Temperature Swing
  • With a temperature range spanning from -70°C to +180°C, the chamber can achieve a remarkable maximum temperature swing of 250°C. This wide temperature spectrum allows for the simulation of the most extreme environmental conditions, from the frigid cold of arctic regions or cryogenic storage to the searing heat of industrial ovens or desert environments. For example, in the electronics industry, components may need to withstand significant temperature differentials during operation or storage, and this chamber can accurately replicate such conditions to assess their durability and performance.
• Temperature Change Rate
  • The chamber can achieve a temperature change rate of up to 15°C per minute. This rapid rate of change is crucial for simulating real-world temperature fluctuations, such as those experienced during rapid thermal cycling in manufacturing processes or during the startup and shutdown of equipment. In the automotive industry, for instance, engine components and electronic control units may be subjected to sudden temperature changes, and this chamber enables manufacturers to evaluate their ability to withstand such stress without failure.
• Humidity Cycling Range and Rate
  • The humidity cycling range of 10% to 98% relative humidity, with a rate of change of up to 10% RH per minute, provides a comprehensive assessment of a product's performance under different moisture levels. High humidity can lead to corrosion, electrical short circuits, and degradation of materials, while low humidity can cause drying and cracking. The chamber's precise humidity control allows for the simulation of a wide variety of environmental conditions, from humid tropical rainforests to arid deserts, ensuring that products are tested to withstand the full spectrum of moisture-related challenges.
• Testing Volume and Payload Capacity
  • The 1000-litre chamber offers a generous testing volume, which can accommodate a significant amount of test samples. The payload capacity can be adjusted according to the size and weight of the samples, with a maximum capacity of up to 500 kg. This flexibility makes it suitable for testing a vast range of products, from small batches of electronic components to larger industrial equipment or prototypes. For example, in the pharmaceutical industry, it can be used to test the stability of drug formulations or the performance of packaging materials under different temperature and humidity conditions.
• Temperature and Humidity Uniformity
  • The chamber ensures excellent temperature and humidity uniformity throughout the testing space. The temperature variation within the chamber is typically within ±1°C, and the humidity variation is within ±3% RH. This level of uniformity is essential for obtaining accurate and reliable test results, as it guarantees that all parts of the test sample are exposed to the same environmental conditions. In applications where precise temperature and humidity control is critical, such as in the testing of sensitive electronic components or high-precision optical devices, this feature is of utmost importance.

4. Product Functions

• Accurate Simulation of Environmental Conditions
  • The primary function of this chamber is to provide a precise and reliable simulation of temperature and humidity conditions. By subjecting samples to a wide range of environmental stresses, it allows manufacturers and researchers to evaluate the performance and durability of products. This is invaluable for industries where product reliability is essential, such as aerospace and medical devices, as it helps identify potential failure modes and allows for design improvements. For example, in the aerospace industry, components must endure extreme temperature and humidity changes during flight and storage, and this chamber can accurately replicate such conditions to ensure their reliability.
• Product Design Optimization and Quality Control
  • Through a series of tests on different product prototypes, the data obtained from the chamber can be used to optimize product designs. Engineers can analyze the behavior of various materials and components under different temperature and humidity conditions and make modifications to enhance the product's overall performance and reliability. The chamber also serves as a crucial tool for quality control, ensuring that each batch of products meets the specified standards and specifications. For instance, in the electronics manufacturing industry, temperature and humidity testing can help to identify defective components or manufacturing processes that may lead to premature product failure.
• Research and Development Support
  • In the field of research and development, the 1000-litre high & low temperature chamber offers valuable insights and a platform for innovation. Researchers can use it to study the fundamental properties of materials and the interactions between different environmental and product factors. They can explore new materials and technologies that are more resistant to temperature and humidity changes. For example, materials scientists can use the chamber to test the performance of novel composites or coatings under extreme conditions, paving the way for advancements in various industries.
• Compliance Testing and Certification
  • The equipment is essential for conducting compliance testing to meet industry regulations and international standards. Many industries, such as automotive and pharmaceuticals, have strict requirements regarding the environmental testing of products. The chamber can be used to perform tests according to specific standards, such as IEC 60068 for general environmental testing or various pharmaceutical stability testing guidelines. The test results can then be used to obtain product certifications and ensure market acceptance.

5. Production and Quality Assurance

• Stringent Manufacturing Process
  • The customized 1000-litre high & low temperature chamber is manufactured under strict quality control procedures. Each component, from the steel frame and insulation materials to the temperature and humidity control units and safety systems, is sourced from trusted suppliers and undergoes meticulous inspection and testing. The assembly process is carried out by highly skilled technicians in a clean and controlled environment. The chamber is calibrated and verified at multiple stages during production to ensure its accuracy and performance meet the highest standards.
• Quality Certification and Validation
  Our chamber has obtained relevant quality certifications and has been validated by independent testing laboratories. It has been proven to provide accurate and reliable test results, conforming to international and national standards for temperature and humidity testing. We also continuously update and improve our product based on the latest technological advancements and customer feedback to ensure its long-term performance and compliance.

6. Application Areas and Success Stories

• Automotive Industry
  • A leading automotive manufacturer used the chamber to test the durability of a new engine design. The engine was subjected to a combination of high temperatures, humidity, and temperature cycling to simulate the harsh conditions under the hood. The tests identified a potential issue with the sealing of a critical component, which could lead to oil leaks and engine failure. By improving the sealing design and using more durable materials, the manufacturer was able to enhance the engine's reliability and performance.
• Electronics and Semiconductor Field
  • An electronics company tested a new generation of circuit boards in the chamber. The boards were exposed to a wide range of temperature and humidity conditions, including rapid temperature changes and high humidity levels. The testing revealed a weakness in the solder joints, which were prone to cracking under thermal stress. By adjusting the soldering process and using a more reliable solder material, the company was able to improve the board's durability and reduce the risk of failure in the field.
• Pharmaceutical and Medical Device Sector
  • A pharmaceutical company used the chamber to conduct stability testing of a new drug formulation. The samples were stored at different temperature and humidity levels for an extended period to evaluate the drug's potency and shelf life. The results helped the company determine the optimal storage conditions and packaging requirements, ensuring the quality and effectiveness of the drug product. In the medical device industry, a manufacturer tested the performance of a new implantable device under various temperature and humidity conditions to ensure its long-term reliability and biocompatibility.

7. Service and Support

• Pre-Sales Technical Consultation
  Our team of environmental testing experts provides in-depth technical consultations to help customers understand the capabilities and suitability of the customized 1000-litre high & low temperature chamber for their specific testing needs. We offer demonstrations and training, tailored to the industry, to familiarize customers with the operation and functionality of the chamber before purchase. We also assist in selecting the appropriate test parameters and accessories based on the products or materials to be tested.
• After-Sales Service and Maintenance
  We offer comprehensive after-sales service, including on-site installation and commissioning. Our technicians are available for regular maintenance, calibration, and emergency repairs. We provide spare parts and upgrades to keep the chamber operating at peak performance. We also offer service contracts that include preventive maintenance and priority technical support, ensuring the long-term reliability and availability of the tester for temperature and humidity testing.
• Training and Technical Support
  We conduct training programs for new users to ensure they can effectively operate the customized 1000-litre high & low temperature chamber and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization and compliance with temperature and humidity testing standards. We also provide software updates and support for the data acquisition and analysis systems, enabling customers to take full advantage of the latest features and technologies in testing.