In the industrial landscape, plating is a pivotal process that
significantly enhances the performance, durability, and aesthetics
of various components. Our suite of industrial plating equipment,
encompassing an anodising machine, nickel and chrome plating
machines, and a tin plating line, is designed to meet the diverse
needs of multiple industries. These machines play a crucial role in
delivering high - quality plated products, from automotive parts to
electronic components.
The anodising machine is engineered to perform anodising, an
electrochemical process predominantly used for aluminum and its
alloys. During anodising, the metal component is made the anode in
an electrolytic cell. When an electric current is applied, oxygen
is evolved at the anode, which then reacts with the aluminum
surface to form a protective oxide layer. This oxide layer not only
boosts the corrosion resistance of the metal but also serves as a
base for further treatments such as coloring or sealing.
- Precise Process Control: The anodising machine comes equipped with advanced control
systems that allow for accurate regulation of key parameters.
Temperature, voltage, current density, and immersion time can all
be precisely adjusted. For example, in the production of anodised
aluminum for architectural applications, the temperature needs to
be maintained within a narrow range (e.g., ± 1°C) to ensure a
consistent and high - quality oxide layer thickness. This precision
is crucial for achieving the desired properties of the anodised
layer, whether it's for decorative or functional purposes.
- Customizable Oxide Layer Thickness: Depending on the application, the anodising machine can deposit
oxide layers of varying thicknesses. For consumer products like
smartphones, a thinner, more aesthetically pleasing layer might be
required, while for industrial components exposed to harsh
environments, a thicker, more protective layer is necessary. The
machine can be programmed to achieve oxide layer thicknesses
ranging from a few microns to several tens of microns.
- Efficient Agitation and Circulation: To ensure uniform anodising across complex - shaped components,
the machine features an efficient agitation and circulation system.
This system keeps the electrolyte solution well - mixed, ensuring
that all parts of the aluminum component are exposed to the same
chemical environment. As a result, the anodised layer is evenly
distributed, enhancing the overall quality of the anodised product.
- Nickel Plating Benefits and Applications: Nickel plating is highly valued for its excellent corrosion
resistance, hardness, and ability to improve the appearance of
metal components. The nickel plating machine is designed to deposit
a uniform layer of nickel onto a variety of substrates, including
steel, brass, and zinc - based alloys. In the automotive industry,
nickel - plated parts such as engine components, exhaust systems,
and decorative trim pieces benefit from increased wear and
corrosion resistance. In the electronics industry, nickel plating
is used on connectors to enhance electrical conductivity and
prevent oxidation.
- Technical Features: The nickel plating machine is equipped with high - precision
dosing systems to maintain the optimal chemical composition of the
nickel - plating bath. It also has a sophisticated temperature
control system, as the temperature of the plating bath
significantly affects the quality of the nickel deposit. The
machine can operate at a wide range of current densities, allowing
for flexibility in plating different types of components.
Additionally, the plating tank is made of materials that are highly
resistant to the corrosive nature of the nickel - plating solution,
ensuring long - term durability.
- Chrome Plating Advantages and Uses: Chrome plating is renowned for its bright, reflective finish and
high hardness. It is commonly used in applications where both
aesthetics and durability are important, such as in the automotive,
furniture, and jewelry industries. Chrome - plated automotive
bumpers not only provide corrosion protection but also enhance the
vehicle's visual appeal. In the jewelry industry, chrome plating
can be used to give a lustrous finish to base - metal jewelry.
- Machine Specifications: The chrome plating machine is designed to achieve a mirror - like
finish on the plated components. It has a unique plating process
that involves careful control of the plating solution's
composition, temperature, and current density. The machine can
handle high - current densities to deposit thick, hard - wearing
chrome layers efficiently. To ensure environmental compliance, it
is also equipped with a waste treatment system to handle the highly
toxic chromium - containing waste generated during the plating
process.
Tin plating is widely used in the electronics and food packaging
industries. In the electronics industry, tin - plated components
offer good solderability, electrical conductivity, and corrosion
resistance. Tin - plated circuit boards ensure reliable electrical
connections during the soldering process. In the food packaging
industry, tin - plated steel cans are used to protect food products
from spoilage, as tin is non - toxic and provides a barrier against
oxygen and moisture.
The tin plating line consists of multiple stations, including pre -
treatment stations for cleaning and activating the substrate
surface, the actual plating station, and post - treatment stations
for rinsing and passivating the plated components. The line is
designed for high - volume production, with a conveyor system that
moves the components through each station at a controlled speed.
The tin - plating process can be adjusted to deposit different
thicknesses of tin, depending on the application requirements. For
example, in the case of electronics, a thinner layer of tin may be
sufficient for good solderability, while food packaging may require
a slightly thicker layer for better corrosion protection.
| Machine type | Electroplating machine |
| Warranty | 1 Year |
| Weight(kg) | 19500 |
| Test Report | Provided |
| Core components | PLC, Engine, Bearing, Gearbox, motor, Pressure vessel, Gear, Pump |
| dimension(l*w*h) | Customized |
| key selling points | Easy to Operate |
| Electroplating machine application | metal,plastic,iron,plating,and etc |
| Electroplating machine barrel load | 0-200KG/barrel |
| Electroplating machine barrel material | PP, stainless steel |
| Electroplating machine barrel bore | D1-10mm |
| Electroplating barrel speed | 8-20rpm |
| Electroplating machine tank material | PP or stainless steel |
| Electroplating plating available | Zinc,Copper,Nickel,Tin,brass plating, and etc |
The use of these industrial plating equipment ensures high -
quality plated products. The precise control of plating parameters
in each machine and the well - designed tin plating line result in
uniform and consistent plating layers. This leads to improved
corrosion resistance, wear resistance, and aesthetic appeal of the
components, meeting the strict quality standards of various
industries.
The equipment is designed for efficient operation. The automated
control systems in the machines and the continuous operation of the
tin plating line reduce labor costs and increase productivity.
Additionally, the long - term durability of the plated products
reduces the need for frequent replacements, saving costs for the
industries in the long run.
The range of plating options available, including anodising,
nickel, chrome, and tin plating, allows industries to choose the
most suitable plating process for their specific applications. This
versatility enables them to serve a wide range of markets, from
automotive to electronics, and expand their product offerings.
Our industrial plating equipment, comprising an anodising machine,
nickel and chrome plating machines, and a tin plating line, offers
a comprehensive solution for industries seeking high - quality
plating processes. With their advanced features, precise control,
and cost - efficient operation, these machines are essential for
producing top - notch plated products. Whether it's enhancing the
corrosion resistance of automotive parts, the aesthetic appeal of
furniture, or the solderability of electronic components, our
plating equipment can meet the diverse needs of modern industries.
If you're interested in upgrading your plating processes or
exploring new plating options, feel free to contact us for more
information.
