Dynamic 160KW Hydraulic Component Test Bench For Pump, Motor & Valve Analysis

Multi-Functional 160KW Hydraulic Pump/Motor Test Platform With Precision Control

Description

A cutting-edge solution for rigorous performance testing of hydraulic pumps (open/closed configurations), motors, and valves. Utilizing a servo-driven main motor (0-3500rpm) and proportional valve loading, the bench captures high-precision data across flow rates (15-600L/min), pressure thresholds (≤430Bar), and leakage parameters (0.5-2000mL/min). Its PLC-controlled NI software suite enables automated test protocols, while modular cooling and pilot control systems ensure operational stability. Ideal for enterprises aiming to elevate product reliability through scientific validation.

Core Capabilities
1. High-Performance Drive Technology

• 160KW Servo Motor: Optimized for stability across speeds from 1,500 RPM to ≥3,500 RPM, ideal for stress-testing dynamic components.
• Advanced Hydraulic Simulation: Dual-bridge loading system with 430 Bar proportional control, replicating extreme operational environments.

2. Unmatched Precision

• Dual-Flow Measurement: Combines turbine (600 L/min) and gear (2,000 mL/min) flowmeters for macro-to-micro accuracy (±0.5% to ±0.3%).
• Ultra-Accurate Sensors: 0.25% precision pressure monitoring (600 Bar / 100 Bar) and ±0.5°C temperature tracking.

3. Smart Automation & Reliability

• Integrated Control Suite: PLC + NI platform enables flexible manual/auto modes and live data dashboards.
• Siemens-Grade Stability: Industrial-grade electrical control modules ensure fail-safe system performance.

Testing Capabilities

Design Highlights

• Modular Open Platform: Flexible configuration for diverse testing scenarios.
• Water-Cooling System: Equipped with a water tower for efficient thermal management (superior to air cooling).
• Low-Noise Operation: Progressive cavity recycling pumps (≥25 L/min) minimize acoustic interference.

Applications & Value

• Industries: Hydraulic component manufacturing, automotive, energy, and heavy machinery.
• Quality Assurance: Validates performance metrics to ISO/JB standards, reduces R&D iteration cycles.
• Scalability: Compatible with future upgrades (e.g., OPC UA for digital twin integration).

Certifications & Support

• Compliance: Meets IEC 61326-1 EMC standards (electrical safety certification available upon request).
• Service: FAT reports, sensor calibration certificates, and 24/7 technical support included.

Elevate your testing standards with DAZHUO’s cutting-edge engineering solutions.

Changzhou Dazhuo Testing Equipment Co., Ltd. is located in Wujin National High-tech Development Zone, Changzhou, Jiangsu. The company was founded by a team of experts who have been engaged in the research and development of hydraulic measurement and control technology for a long time, focusing on providing users with one-stop solutions for hydraulic testing and control, making testing easier and more efficient!
The company has a number of system design, structural design, software design engineers, in the design and development, manufacturing, installation and commissioning of hydraulic test systems and sales services have a strong comprehensive strength. In recent years, the core team has successively supported Caterpillar, Italy OMFB, Bosch Rexroth (Lozon), SMS (SMS), Japan Shimadzu, Zhejiang Haihong, Shanghai Qiangtian and other well-known domestic and foreign host and hydraulic manufacturers, and has accumulated rich experience.

Our main products include: hydraulic cylinder test bench, hydraulic valve test bench, hydraulic pumptest bench, hydraulic motor test bench, hydraulic pump and motor comprehensive test bench, hydraulic sealtest bench, hydraulic comprehensive (matching) performance test bench, and other non-standard hydraulictesting systems. Our company can also provide hydraulic testing services and hydraulic maintenance stationconstruction plans.

Our company has always adhered to the concept of integrity, pragmatism, responsibility, and win-winin serving customers.

Company vision: To make hydraulic testing simpler and more efficient.