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一,Automatic suction nozzle cleaning machine
1.Automatic nozzle cleaning machine, the use of multi-nozzle jet
cleaning method, the use of fluid mechanics to break water, produce
very fine water mist, at the speed of sound to form a strong
kinetic energy sprayed into the nozzle, to be cleaned above the
nozzle to form a continuous energy field, crushing the nozzle
surface and internal dirt. The machine does not require any solvent
and can be cleaned using industrial pure water.
2.Cleaning: Automatic cleaning of the machine, each time can clean
30 nozzle, different types of nozzle equipped with different
fixture tray, any type of placement machine nozzle can be cleaned,
the use of compressed air automatically dry after cleaning.
3.Detection: Take out the fixture tray and put it on the special
nozzle inspection device to check, and the true clean condition of
the nozzle after cleaning can be observed.
二,Automatic suction nozzle cleaning machine Features
* Cleaning 30 mouthpieces at a time, short cleaning time, high
efficiency.
* Replace the traditional manual cleaning, solve the problem of
ultrasonic cleaning, reduce the phenomenon of patch throwing
material.
* Atomized water supersonic jet cleaning, completely solve the
ultrasonic can not clean dirt impurities.
* Will not be cleaned due to the smaller and smaller nozzle
aperture.
* More thorough cleaning, directly prolong the life of the nozzle,
cleaning rate of more than 99%.
* Easy to operate, the interface can be switched between Chinese
and English.
* Never use cleaning agents, only need environmentally friendly
pure water or deionized water cleaning.
* Touch screen control interface, easy to understand operation.
* Suitable for all kinds of placement machine nozzle, for
cruciform, I-shaped, shaped nozzle cleaning effect is more obvious.
三,The working principle of automatic suction nozzle cleaning
machine
1. High pressure jet technology: A, fine water mist particles,
continuous pressure will break the water, produce 3-10um particles
of water mist so that it can clean the dirt on the inner wall of
the small nozzle aperture.
2. Pulse power: B, at the speed of sound (V=360m/s) to form a
powerful pulse power jet to the suction mouth, can reach 30 pulse
frequency per second, form a sustained impact above the nozzle to
be cleaned, crush the surface and internal dirt, to achieve the
purpose of cleaning.
四,There are three categories of cleaning methods:
① Manual cleaning efficiency is low, the surface of the nozzle and
the tube cavity can not be cleaned, and the inner hole is easily
damaged by steel wire poking;
② The cleaning effect is different;
③ The use of cleaning solution and alcohol may penetrate and cause
the reflector to fall off;
五,Cleaning mode comparison - ultrasonic cleaning
① Low cost and high efficiency;
② It is easy to cause collisions between the mouthpieces during
cleaning, resulting in damage or loss of the black coating on the
surface;
③ The cleaning liquid causes damage to the surface coating of the
nozzle, greatly shortening the life of the nozzle;
④ Can not completely clean the nozzle surface and tube cavity;
⑤ For the latest 01005 nozzle can not be well cleaned, mainly
because the nozzle hole is too small, ultrasonic cleaning will
cause vacuum bubbles can not be discharged and cleaning is not
clean;
六,Cleaning mode comparison - suction nozzle cleaning machine
① Reduce the acquisition cost of the nozzle; The use of automatic
cleaning machine can be a good solution to the suction nozzle is
too dirty and scrapped, so as to extend the service life.
② Reduce unnecessary labor; Because the machine adopts automatic
cleaning, no special person is responsible for it, and the whole
process is automatically completed by the machine.
③ Effectively reduce the product defect rate, improve SMT
productivity; A large part of the production process is due to the
surface of the nozzle is dirty and uneven and the inner cavity is
too dirty, which causes the throwing or mounting displacement,
resulting in poor welding after the sequence. After using the
cleaning machine, the nozzle can always be protected in a new
state, greatly improving production efficiency.
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