Flexible Modular Mini Wave Soldering Lead Free Wave Soldering Equipment

Brand Name:Suneast
Certification:CE、ISO
Model Number:E-FLOW
Minimum Order Quantity:≥1 pc
Delivery Time:25~50 days
Payment Terms:T/T
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Verified Supplier
Location: Shenzhen Guangdong China
Address: Suneast Ind.Park, No.13, Yongping 2nd Rd., Fuyong Street, Bao'an District, Shenzhen city,Guangdong Prov., China
Supplier`s last login times: within 27 hours
Product Details Company Profile
Product Details

E-FLOW Series Flexible Modular Lead-free Wave Soldering Machine


Four major improvements:

1.Conveyor system:Structure with anti-wearing material for longer lifetime.

2.Preheating system: Optimized hot air circulation, the temperature is more stable and even.

3.Exhausting system:Adopt new concept, seperate design, easy for maintenance.

4.Built-in selective spraying unit(option): through synchronous belt, ball screw, linear guide rail for X and Y direction movement, the step motor will achieve local selection for spraying flux.


Feature:

  • Conveying system: Direct buffering structure. Special stainless steel chain conveying aluminum alloy rail unique design, durable; Transportation system: adopt segmental floating structure, effectively prevent guide rail deformation;
  • Preheating system: Adopts drawer type module with energy-saving design, infrared, hot air convection for any combination, PID temperature control mode, so that the temperature control accuracy reaches to be ±2℃, preheating area and soldering area temperature drop value≤5℃;
  • Adopt precision control valve for digital regulation, convenient management. Nozzle movement is controlled by stepping motor. Flux automatic pressure supply, which makes the spray flow quickly reach saturation, top exhausting and filtration system;
  • The solder pot is made by cast iron with anti-corrosion ceramic coating equipped with two low flow rate nozzles
  • Air cooling system: cooling rate 4-6℃/s (adjustable)
  • PC+PLC control system. Windows10 operation system with Chinese/English operation interface. Processing profile and data auto saving function. Alarm for detecting the flux and solder level

Application range:

Wave soldering equipment is used to solder through-hole components and circuit boards through high-temperature liquid solder waves on printed boards with pre installed plug-in components. Wave soldering is widely used in the electronic product manufacturing industry, including consumer electronics, communication equipment, household appliances, power supplies, automotive electronics, medical equipment, industrial automation, energy and other industries.


Overall diagram:

01 LCD

02 Buffer system

03 Auto-supplying Flux system

04 Exhaust fan

05 Flux spraying system

06 Pre-heater

07 Solder pot lifting unit

08 Dual wave solder pot

09 Cooling system

10 Angle adjustment controller

11 Finger cleaning system

12 Conveyor system


Built-in partial selective spraying device (Option)
Top exhausting and filtering system
Forced cooling system
Lead-free processing nozzle
Flexible combination of preheating system
Heavy-duty conveying syste

Product Parameters:

Model NOE-FLOWE-FLOW-450E-FLOW-610
Dimension:LxWxH(mm)4350x1420x17504350*1520*17504350x1690x1750
WeighApprox.1600kgApprox.1750kgApprox.1950kg
Power Supply3PH 380V 50HZ3PH 380V 50HZ3PH 380V 50HZ
Startup Power33KW33KW45KW
Operation Power ConsumptionApprox.8KWApprox.8.5KWApprox.11KW
Control SystemPC+PLCPC+PLCPC+PLC
Spraying movementStep motorStep motorStep motor
Spray Pressure0.2Mpa-0.4Mpa0.2Mpa-0.4Mpa0.2Mpa-0.4Mpa
Flux Flow ArrangeOptionOptionOption
Auto Fill FluxStandardStandardStandard
ExhaustTop exhaustTop exhaustTop exhaust
Exhaust Ducting Diameter(mm)Φ250Φ250Φ250
Exhaust tan power750W750W750W
Preheating ModeConvection / IR emitterConvection / IR emitterConvection / IR emitter
Control ModePIDPIDPID
Preheating Zone Number333
Preheating Length(mm)180018001800
Preheating TemperatureRoom temperature~200℃Room temperature~200℃Room temperature~200℃
Warm-up Time(min)

Approx.12min

(setting:150℃)

Approx.12mn

(setting:150℃)

Approx.12min

(setting:150℃)

Blower Motor150W 3PH 220VAC150W 3PH 220VAC250W 3PH 220VAC
PCB Width(mm)50~35050~45050-610
Conveyor DirectionL-R(Option:R-L)L-R(Option:R-L)L-R(Option:R-L)
Conveyor Speed(mm/min)500-1800500-1800500-1800
Conveyor Height(mm)750+20750±20750m20
Available Component Heigh (mm)Top120,Bottom15Top120,Bottom15Top120,Bottom15
Conveyor Speed Control ModeClosed loop stepless speed regulating InverterClosed loop stepless speed regulating InverterClosed loop stepless speed regulating Inverter
FingersSpring Pressing Finger/D-40Type Finger/Double-hook Finger/Heavy type double hook finger, OptionsHeavy type double hook finger/ Opt on:Special jig for fixture
Conveyor Angle4-7°4-7°4-7°
Type of solder PotMotor driveMotor driveMotor drive
Solder Pot MaterialCasting IronCasting IronCasting Iron
Wave Height AdjustmentInverter:Digital Control by PC
Cooling MethodAir Cooling Option:Water cooing
Heater Power13.5KW13.5KW18KW
Solder Pot Temperature300℃300℃300℃
Solder Pot CapacityApprox.480kgApprox.550kgApprox.640kg
Wave Drive Power180W*2 3PH 220VAC180W*2 3PH 220VAC180W*2 3PH 220VAC
Solder Pot Warm-up Time

Approx.150min

(setting:250℃)

Approx.150min

(setting:250℃)

Approx.150min

(setting:250℃)

Temperature Control ModePIDPIDPID
Finger Cleaning SystemBrushBrushBrush

Notices:

1.Power requirements:

①Three phase five wire: voltage 380V, frequency 50/60HZ;

②The wire diameter requirement is 16mm², with a leakage protection switch of 125A and a leakage capacity of 150-200mA.

2.The ground is required to withstand a pressure of 1000kg/m².

3.External air exhaust requirements:

①Spray: air duct Ø250mm, exhaust air volume 30M³/min;

②The exhaust air volume for the tin furnace outlet Ø250 and the tail cover outlet Ø150 is about 15M³/min.

China Flexible Modular Mini Wave Soldering Lead Free Wave Soldering Equipment supplier

Flexible Modular Mini Wave Soldering Lead Free Wave Soldering Equipment

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