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Online Independent Selective Soldering Machine SUNFLOW S
Selective wave soldering is a special form of wave soldering
applied to PCB plug-in through-hole soldering. Selective wave
soldering generally consists of three modules: flux spraying,
preheating, and soldering. The flux nozzle moves to the command
position according to the pre-programmed program, and selectively
spray the position to be welded. After the PCB is preheated by the
upper and lower preheating modules, the welding module performs
welding according to the programming path.
Application range:
Selective wave soldering is mainly used in high-end electronic
products such as military aerospace, automotive electronics,
railway products, switch power supplies, etc. It can meet the
through-hole soldering requirements of multi-layer PCBs with high
soldering requirements and complex processes.
Features:
Overall diagram:
Selective soldering process:
Basic machine module:
Basic working principle: After the PCB is moved to the specified position according to the
program set in advance, after preheating, the platform drives the
electromagnetic pump to move to the area which needs to be soldered
according to the pre-set program, and then solder.
Selective soldering system introduction:
Fast and comfortable programing:
Smooth conveying system:
Conveyor System combines chain and roller transports. Chain
transport system is chosen in flux and preheating module. The
soldering module use the roller transport which performs good in
location board and repeatability
High precision spray system:
The standard machine uses a precision drop nozzle with diameter of
130μm, which can evenly spray the flux to the required soldering
area. The minimum spray area is 3mm, saving at least 90% flux
compared to conventional spray
Perfect preheating system:
Combine stop heater and bottom heater and it sill performs
perfectly even for the lead-free soldering or multi-layer boards.
Top convection heater has been proved by Sun East Reflow machine
for many years and it can offer an even temperature distribution
over the complete
board. Bottom IR emitter heater provides optional heating area
according the custom board. At the same time, another top heater
covers the soldering module and it can maintain the board
temperature in all the cycle time.
Stable and high quality soldering system:
Common options:
Product Parameters:
Model | SUNFLOW S |
General Parameters | |
Overall dimension(mm) Not include the keyboard, indicator right and monitor | 1550(L)*1930(W)*1630(H) |
Equipment Weight(kg) | 1050 |
Max PCB size(mm) | 510(L)x450(W) |
Min PCB size(mm) | 120(L)x50(W) |
PCB Top Side Clearance(mm) | 120 |
PCB Bottom Side Clearance(mm) | 60 |
PCB process edge(mm) | ≥3 |
Conveyor Height From Floor(mm) | 900±20 |
PCB Conveying Speed(m/min) | 0.2-10 |
Max/PCB Weight(kg) | ≤8 |
PCB Thickness With Jig(mm) | 1-6 |
Conveyor Width Adjustment Range(mm) | 50-450 |
Conveyor Width Adjustment Mode | Electric |
PCB Conveying Direction | Left to right |
Air Input Pressure(Mpa) | 0.6 |
Nitrogen Supply | Offered by customer |
Nitrogen Input Pressure(Mpa) | 0.6 |
Nitrogen Consumption(m³/h) | 1.5 |
Required Purity of Nitrogen(%) | ≥99.999 |
Supply Voltage(VAC) | 380 |
Voltage Tolerance Range(%) | 6-10 |
Frequency(HZ) | 50/60 |
Max Power Consumption(kw) | <11 |
Max Current(A) | <20 |
Ambient Temperature(℃) | 10-35 |
Machine Noise Level(dB) | <65 |
Communication Interface | SMEMA |
Soldering System | |
Min outer diameter of nozzle(mm) | 5.5 |
Nozzle inner diameter(mm) | 2.5-10 |
Max soldering wave height(mm) | 5 |
Solder pot capacity(kg) | Approx.13kg(Sn63pb)/ solder pot |
Max soldering temperature(℃) | 330 |
Soldering heating power(kw) | 1.15 |
Preheating System | |
Preheat temperature range(℃) | <200 |
Heating power(kw) | 5 |
Heating mode | Hot air |
Notices:
1.Power requirements:
①Three phase five wire: voltage 380V, frequency 50/60HZ;
②The wire diameter requirement is 16mm², with a leakage protection
switch of 125A and a leakage capacity of 150-200mA.
2.The ground is required to withstand a pressure of 1000kg/m².
3.External ventilation requirements:
①Spray: Duct specification: Ø150mm exhaust volume 150M³/H;
②Welding: Duct specification: Ø150mm exhaust volume 150M³/H.