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movable high shear mixer Homogenizer mixer Emulsifier
high shear mixer
Description:
A high shear homogenizer mixer is a specialized device used in
various industries, such as pharmaceuticals, food processing,
cosmetics, and chemical manufacturing. It is designed to
efficiently blend, disperse, and emulsify substances by subjecting
them to intense mechanical forces.
The mixer typically consists of a motor-driven rotor or impeller
that rotates at high speeds within a mixing chamber or vessel. The
rotor is equipped with sharp blades, teeth, or pins that create
intense shear forces as they move through the liquid or semi-solid
materials being processed. Here is a general description of the key
components and operation of a high shear homogenizer mixer:
- Motor: The mixer is powered by an electric motor that drives the
rotation of the impeller. The motor can be single-speed or variable
speed, allowing for control over the mixing intensity.
- Mixing Chamber/Vessel: The materials to be mixed are placed in a
mixing chamber or vessel that is typically made of stainless steel
or other durable materials. The chamber is designed to withstand
the mechanical forces generated during mixing.
* Rotor/Impeller: The rotor or impeller is the main mixing
component that attaches to the motor shaft. It contains the blades,
teeth, or pins that impart shear forces on the materials as the
rotor rotates. The rotor can be of various shapes and sizes
depending on the desired mixing action.
* Stator: The stator is a stationary component surrounding the
rotor. It acts as a shearing surface and helps create a
high-pressure zone, contributing to the intense mixing forces. The
stator is usually designed with channels or gaps that allow the
material to flow through, resulting in effective mixing and
dispersion.
* Controls: The mixer may have control panels or interfaces to
adjust the motor speed, mixing time, and other operating
parameters. These controls enable precise customization of the
mixing process.
When the high shear homogenizer mixer is operated, the rotor spins
at high speeds, creating a turbulent flow and generating intense
shear forces. As the materials pass through the narrow gaps between
the rotor and stator, they are subjected to high-pressure zones and
intense mechanical forces. This action breaks down particles,
disperses agglomerates, and emulsifies liquids, resulting in a
homogenous and uniform mixture.The high shear homogenizer mixer is
capable of processing a wide range of substances, including
liquids, suspensions, pastes, gels, and powders. It is commonly
used for tasks such as blending ingredients, creating stable
emulsions, reducing particle sizes, and achieving consistent
product quality.It's important to note that specific designs and
features of high shear homogenizer mixers can vary depending on the
manufacturer and application requirements.
Stainless steel mixing tank size for client's choice
Stainless Steel Mixing Tank ——customized | |||
Profile/type | Singlelayer tank | Double layers tank | Three layers tank |
Material | SS304L SS316L | ||
Volume | 100L---20000L | ||
Tank Type | Vertical type | Horizontal type | Mobile type |
Structure | one layer | Innerlayer+jacket | inner layer+jacket+insulation |
heating way | Electric Heating Steam Heating | ||
Inside Finish | Mirror polished Ra<0.4um (customer requirement) | ||
Outside Finish | 2B Satin Finish | ||
Stirrer type | impeller,Anchor ,Turbine ,High shear,magnetic mixer,Anchor mixer
with scraper | ||
Power | 0.55~55KW | ||
Voltage | 110V~480V | ||
Top Head type | Dish top,Open lid top,Flat top | ||
Bottom type | Dish bottom,Conical bottom,Flat bottom | ||
PARTS DETAILS | 1.Quick open manhole /Pressure manhole | ||
2.Various types of CIP cleaners | |||
3.Sterile respirator | |||
4.Adjustable Legs | |||
5.Inlet and Outlet sanitary valve | |||
6.Thermometer (According to customer requirements) | |||
7.Paddle blender . (According to customer requirements) | |||
8.Liquid level meter and lever controller (According to customer requirements) | |||
9.Ladder | |||
Application | Food,Beverage,pharmacy,biological,honey,chocolate,alcohol ,chemical industry etc | ||
We can customize the mixing equipment according to customer requirements. |
HEATING/MIXING/HOMOGENIZER
Type | Heater (KW) | Mixer (KW) | Mixer Speed (RPM) | Homogenizer (KW) | Homogenizer Speed (RPM) | ||
DFM-200L | 6 | 1.5 | 0-63 | 4 | 2890 | ||
DFM-300L | 9 | 2.2 | 0-63 | 4 | 2890 | ||
DFM-500L | 18 | 3-4 | 0-63 | 5.5 | 2900 | ||
DFM-1000L | 27KW/steam | 4-5.5 | 0-63 | 7.5 | 2900 | ||
DFM-2000L | 27KW/steam | 5.5 | 0-63 | 11 | 2930 | ||
DFM-3000L | 36KW/steam | 7.5 | 0-63 | 15 | 2930 | ||
DFM-5000L | 48KW/steam | 11 | 0-63 | 22 | 2940 | ||
customizable | customizable | customizable | customizable | customizable | customizable |