Servo Controlled Flat Cutting Stator Coil Winding Machine Assembly Line

Flat Wire Stator Servo-Controlled Flat Cutting Machine for Efficient Motor Coil Assembly

1. Descriptions:

The Servo-Controlled Flat Cutting Machine is designed for high-precision cutting of flat wire stators, ensuring clean and accurate sections for superior motor performance. Equipped with a servo transmission system, it allows for arbitrary angle cutting and is capable of performing same-diameter cutting with each pass, ensuring a clean and precise cut every time.

The Servo-Controlled Flat Cutting Machine features excellent adaptability, with the ability to change tooling for a stack height range of (30-370)mm and a diameter range of (135-440)mm. It achieves a cutting precision of ±0.2mm. The machine is compatible with cores of different slot numbers, simply by changing the model in the parameter interface. Additionally, the tool life can be monitored, and it is capable of automatically sending an alarm and reminder once the tool life exceeds 200,000 cycles.

2. Specifications:

3. Advantages:

1. With the Servo-Controlled Flat Cutting Machine advanced cutting technology and a precise control system, the machine achieves high-precision flat cutting operations, ensuring smooth wire cut surfaces and accurate dimensions.

2. The automated workflow of the Servo-Controlled Flat Cutting Machine greatly improves the speed of cutting, allowing large quantities of flat wires to be processed in a short space of time, effectively increasing production efficiency.

3. The Servo-Controlled Flat Cutting Machine eliminates as much as possible the instability of manual operation and ensures a high degree of consistency in the quality of each cut surface, thus improving the stability and reliability of the motor performance.

4. Equipped with an easy-to-operate human-machine interface and intelligent control system, the Servo-Controlled Flat Cutting Machine can be operated by the operator after simple training, which reduces the operating difficulty and training cost.

5. The automated operation of the Servo-Controlled Flat Cutting Machine avoids direct human contact with the cut parts, reducing the risk of workplace accidents and ensuring the safety of the production process.

4. Production Line Profile:

The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.

5. OEM/ODM Profile:

Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.

6. R＆D Profile:

Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.

Suzhou Champyound Intelligent Technology Co., Ltd. is a manufacturer in the flat wire motor industry, we are committed to delivering efficient and precise motor solutions tailored to our clients' needs. Our business is structured around two core divisions: one that supplies a range of fully automated flat wire motor production machinery and assembly lines across various industries; and another that offers comprehensive technological development, support, and turnkey solutions to manufacturers in the flat wire motor sector.

Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc.

Leveraging our seasoned engineers, skilled professionals, state-of-the-art machines, stringent manufacturing process controls, and an extensive service network, we are committed to delivering the most optimized solutions for flat wire motor manufacturing to our clients. Up to now, in addition to having a large market share in China, our machines used to be in Mexico, Spain, etc. Our machines enjoy a good reputation among our customers for their durable and reliable performance, reasonable price and good after-sales service.