Custom Upgraded CNC Vacuum Chuck Fixture Plate for Machining Center, Lathe, Milling Machines
Brand Name:HIE
Certification:ISO
Model Number:MC03
Minimum Order Quantity:1
Delivery Time:15 working days
Payment Terms:T/T, Western Union
Contact Now
Add to Cart
Verified Supplier
Location:
Dongguan Guangdong China
Address:
Jinghe Road, Yanyu Village, Dalingshan Town, Dongguan City，Guangdong, China
Supplier`s last login times:
within 13 hours
Product Details
Company Profile
Product Details
Custom Upgraded CNC Vacuum Chuck Fixture Plate for Machining Center, Lathe, Milling Machines
In the highly competitive world of modern machining, precision,
efficiency, and versatility are non - negotiable factors for
success. The Custom Upgraded CNC Vacuum Chuck Fixture Plate is a
revolutionary solution designed to meet the exacting demands of
machining centers, lathes, and milling machines. This advanced
fixture plate combines state - of - the - art technology with a
customized approach, offering a range of benefits that can
significantly enhance the performance of your machining
operations.
Design Features
1. Material and Build Quality
The fixture plate is constructed from high - grade, heat - treated
alloy steel. This material choice ensures exceptional rigidity and
durability, capable of withstanding the high forces and vibrations
generated during machining processes. The surface of the plate is
precision - ground to a mirror - like finish, minimizing any
irregularities that could affect the accuracy of workpiece
clamping. Additionally, the plate is designed with a corrosion -
resistant coating, protecting it from the harsh environments often
found in machining workshops.
2. Vacuum Channel Configuration
Beneath the surface of the fixture plate lies a complex network of
vacuum channels. These channels are strategically designed and
precisely machined to ensure an even distribution of vacuum
pressure across the entire plate. The layout of the channels is
optimized based on the specific requirements of machining centers,
lathes, and milling machines. For example, in machining centers
where multi - axis operations are common, the channels are arranged
to provide a consistent hold on workpieces during various cutting
directions. In lathes, the channels are configured to support the
rotation of cylindrical workpieces, maintaining a secure grip even
at high speeds. And for milling machines, the channels are designed
to withstand the lateral forces associated with milling
operations.
3. Mounting and Compatibility
The Custom Upgraded CNC Vacuum Chuck Fixture Plate is designed for
easy integration with existing machining equipment. It comes with a
range of mounting options, including bolt - on and magnetic - based
attachment systems, allowing for quick and secure installation on
machining centers, lathes, and milling machines. The plate is also
compatible with different types of vacuum pumps, ensuring
flexibility in system setup. Additionally, the dimensions of the
plate can be customized to fit the specific table sizes and work
envelope requirements of your machines.
Specifications
| Specification | Magnetic attraction | Width (mm) | Length (mm) | Height (mm) | Weight (kg) |
| 150*150 | ≥40KG | 150 | 150 | 80 | 13.5 |
| 150*300 | ≥40KG | 150 | 300 | 80 | 27 |
| 150*350 | ≥40KG | 150 | 350 | 80 | 31.5 |
| 150*400 | ≥40KG | 150 | 400 | 80 | 36 |
| 200*200 | ≥40KG | 200 | 200 | 80 | 24 |
| 200*300 | ≥40KG | 200 | 300 | 80 | 36 |
| 200*400 | ≥40KG | 200 | 400 | 80 | 48 |
| 200*500 | ≥40KG | 200 | 500 | 80 | 60 |
| 250*500 | ≥40KG | 250 | 500 | 80 | 75 |
| 300*300 | ≥40KG | 300 | 300 | 80 | 54 |
| 300*400 | ≥40KG | 300 | 400 | 80 | 72 |
| 300*500 | ≥40KG | 300 | 500 | 80 | 90 |
| 300*600 | ≥40KG | 300 | 600 | 80 | 108 |
| 300*800 | ≥40KG | 300 | 800 | 80 | 144 |
| 400*400 | ≥40KG | 400 | 400 | 80 | 96 |
| 400*500 | ≥40KG | 400 | 500 | 80 | 120 |
| 400*600 | ≥40KG | 400 | 600 | 80 | 144 |
| 400*800 | ≥40KG | 400 | 800 | 80 | 192 |
| 500*500 | ≥40KG | 500 | 500 | 80 | 150 |
| 500*600 | ≥40KG | 500 | 600 | 80 | 180 |
| 500*800 | ≥40KG | 500 | 800 | 80 | 240 |
| 600*800 | ≥40KG | 600 | 800 | 80 | 288 |
| 600*1000 | ≥40KG | 600 | 1000 | 80 | 360 |
Advantages over Traditional Fixture Plates
1. Precision Clamping
Traditional fixture plates often rely on mechanical clamping
methods, such as bolts and clamps, which can cause uneven pressure
on the workpiece. This can lead to distortion, misalignment, and
reduced machining accuracy. In contrast, the vacuum - based
clamping system of the Custom Upgraded CNC Vacuum Chuck Fixture
Plate distributes the holding force evenly across the entire
surface of the workpiece. This results in minimal distortion and
ensures that the workpiece remains in the exact position required
for precise machining operations. For example, when milling
intricate parts with tight tolerances, the vacuum chuck fixture
plate can hold the workpiece with micron - level accuracy,
eliminating the need for time - consuming and costly rework.
2. Reduced Setup Time
Setting up traditional fixture plates can be a time - consuming
process, involving multiple steps of aligning, tightening, and
adjusting components. The Custom Upgraded CNC Vacuum Chuck Fixture
Plate simplifies this process significantly. Once the vacuum system
is installed and calibrated, all that is required is to place the
workpiece on the plate and activate the vacuum. The workpiece is
securely clamped in place within seconds, reducing setup time by up
to 70% compared to traditional methods. This quick setup not only
increases productivity but also allows for more frequent job
changes, making it ideal for small - batch and prototype
production.
3. Versatility in Workpiece Materials
The vacuum chuck fixture plate is highly versatile and can be used
with a wide range of workpiece materials, including metals,
plastics, ceramics, and composites. This is because the vacuum -
based clamping mechanism does not rely on the magnetic properties
of the material, as is the case with some traditional clamping
methods. Whether you are machining aluminum aerospace components,
plastic injection - molded parts, or ceramic cutting tools, the
Custom Upgraded CNC Vacuum Chuck Fixture Plate can provide a secure
and reliable hold.
4. Enhanced Surface Finish
During machining operations, vibrations and workpiece movement can
negatively impact the surface finish of the final product. The
rigid construction and even vacuum clamping of the Custom Upgraded
CNC Vacuum Chuck Fixture Plate help to minimize vibrations,
resulting in a smoother surface finish. This is particularly
important in applications where aesthetics and functionality are
both critical, such as in the production of consumer electronics
and medical devices.
Applications in Machining Centers, Lathes, and Milling Machines
1. Machining Centers
In machining centers, the Custom Upgraded CNC Vacuum Chuck Fixture
Plate is used for a variety of operations, including milling,
drilling, tapping, and boring. The plate's ability to hold
workpieces securely during multi - axis movements allows for the
creation of complex 3D shapes with high precision. For example, in
the production of automotive engine blocks, the vacuum chuck
fixture plate can hold the large and heavy castings in place while
multiple holes are drilled and machined with tight tolerances. The
plate's compatibility with automated tool - changing systems also
makes it suitable for high - volume production environments.
2. Lathes
On lathes, the Custom Upgraded CNC Vacuum Chuck Fixture Plate is
ideal for turning, facing, and threading operations. The plate's
design allows for the secure clamping of cylindrical workpieces,
ensuring concentricity and accuracy during rotation. For instance,
when machining shafts for the aerospace industry, the vacuum chuck
fixture plate can hold the long and slender workpieces firmly,
preventing any deflection or vibration that could affect the
quality of the machined surface. The plate's ability to accommodate
different workpiece diameters and lengths also makes it a versatile
choice for lathe operations.
3. Milling Machines
In milling machines, the Custom Upgraded CNC Vacuum Chuck Fixture
Plate provides a stable platform for milling flat surfaces, slots,
and contours. The plate's ability to withstand the lateral forces
associated with milling operations ensures that the workpiece
remains in place during high - speed cutting. For example, when
milling mold cavities for the plastics industry, the vacuum chuck
fixture plate can hold the large and irregularly shaped molds
securely, allowing for precise machining of the intricate details.
The plate's quick - change feature also enables rapid switching
between different workpieces, increasing the efficiency of milling
operations.
Customization Options
The Custom Upgraded CNC Vacuum Chuck Fixture Plate offers a high
degree of customization to meet the unique needs of your machining
operations. The size, shape, and vacuum channel configuration of
the plate can be tailored to fit your specific machines and
workpieces. Additionally, the plate can be customized with special
features, such as integrated coolant channels for improved heat
dissipation during machining, or with non - marring surface
coatings for delicate workpiece materials. The vacuum system can
also be customized in terms of its power and suction capacity to
optimize the clamping force for different applications.
In conclusion, the Custom Upgraded CNC Vacuum Chuck Fixture Plate
is a game - changing solution for machining centers, lathes, and
milling machines. Its advanced design, numerous advantages over
traditional fixture plates, wide range of applications, and
customization options make it an essential tool for modern
machining operations. If you are looking to enhance the precision,
efficiency, and versatility of your machining processes, consider
investing in a Custom Upgraded CNC Vacuum Chuck Fixture Plate.
Custom Upgraded CNC Vacuum Chuck Fixture Plate for Machining Center, Lathe, Milling Machines
Inquiry Cart
0