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PPVC insulation electric wire cable making machines Electrical Wire Manufacturing in Factory Process machines
Contact: Orion
Mobile/whatsapp/wechat: 0086-18236968979
Skype: orion.chai
1. The Wire and Cable Extruder Usage:
Wire and cable extruder is used by wire and cable factories to heat extrude polyethylene,
PVC, etc. to insulate the wire core of the wire or to protect the
cable. The whole machine is composed of pay off frame, main
extruding machine, cooling water tank, blow dry, printer, capstan,
take-up and arrangement machine, temperature control electrical
operation cabinet, etc.
Our wire and cable extrusion lines are renowned for their high levels of productivity and flexibility,
they offer you the most modern and updated software technologies
and top quality resistant components.
APPLICATION:
Suitable for single layer, dual color, dual layer and three layer
extrusion processes for making wires and cables with insulating
wire materials such as PVC, LDPE, XLPE,LSHF, NYLON, TPU and TPE.
2. The machine contains:
This machine contains: The pay off machine, straighten, main machine, injection machine, control case, tank, double wheel capstan, accumulator, double shaft take up and other equipments.
The chosen equipments: copper wire preheater, printer, OD measuring instrument, spark tester and PLC control.
3. The Characters:
1)Newly design expert for low-smoke non-halogen screw,barrel,capacity is 50% higher than normal extruder;
2)Round type cooling water tank,and through one by one,heating quickly,warm disappear quickly;
3)Make sure the material(low smoke,non-halogen)working long time in the temperature of 5 degree,reach the industry level;
4)Main machine adopt electric-magnetic sensor heater ring,heating quickly,save energy 45%.
4. Parameters:
Equipment type | 60+35 | 70+35 | 80+35 |
Pay off type | 500-630active pay off or lut barrel pay off | ||
Screw dia(mm) | 60 | 70 | 80 |
screw ratio | 26:1 | 26:1 | 26:1 |
extrusion output(kg/h) | 120 | 170 | 240 |
main machine power(kw) | 22 | 30 | 45 |
wire specification(mm) | Φ0.8-5.0 | Φ1.0-6.0 | Φ1.5-8 |
Cooling device | Double layer U Type | ||
Max wire accumulator length(m) | 300 | 300 | 300 |
Hauling power(kw) | 3.7 | 5.5 | 5.5 |
Outlet speed(m/min) | 0-800 | 0-800 | 0-1000 |
Take up type | 1246automatic coiling machine,The plum blossom falls barrel machine, Double Pintle shaft take up |
INSTALLMENT AND DEBUGGING:
machine is to be fixed and fastened according to requirement and
check the below, then test run.
1. Check whether or not all bolts, screws and anchor bolts are
completely tightened.
2. Check reducer gear box and then fill enough oil into it after
making sure there is no dirt inside.
3. Check whether or not the connection of temperature cabinet and
electrical lines is correct.
4. check where or not the direction of motor rotation is right.
5. Check whether or not hauling machine's air source has reached
working pressure
6. Check the rotating components are flexible.
These checks are completed, starting motor with empty machine
operations, if have not find other faults, according to the
following items for actual trial.
1. According to the requirements for the installation of mould and
mould teat.
2. According to requirement to adjust every district temperature of
host machine.
3. pour cooling water into groove.
4. install conductor on pay off frame.
5. lead wire core go through mould teat in level.
6. Use preset lead strings to lead wire core into take up bobbin
through hauling machine.
7. start machines and test run
8. check the wire being produced whether in line with the
requirement, if nothing wrong, keep going normally.
MAINTENANCE:
Proper use and maintenance is to guarantee that the machine can
work properly and prolong its service life, maintenance system must
be strengthen, first regularly check tightness degree of each part
of the retaining bolt, carries on the fastening, prevent loosening.
Everywhere bearing greases should maintain moderate (occupy space
2/3), insufficient shall promptly add, prevent lack of oil or dry
friction burning out bearings, and grease should guarantee the
bearing clearance are not damaged, to ensure that the service life
of the bearings.