Professional Motor Cogging Test System for Industrial Applications

Professional Motor Cogging Test System for Industrial Applications

Product Description:

The Precision Motive Cogging Test System is an advanced standalone system designed to control and measure various types of torque including Detent Torque, Cogging Torque, and Friction Torque.
The Test System includes a precision geared motor, which drives the MUT (Motor Under Test) at a speed range from 1 to 10 rpm (other options available as well).

The Cogging Test System incorporates JT Series Torque Sensors that integrate a 5 000 pulses encoder to measure various types of torques. The JT Sensors from JT101 to JT303 have built-in clutches for security from overload by mishandling when not in use.

The Test System's torque measurement covers a range up to 2 N∙m (depending on the selected torque sensor). The accuracy of the torque measurement for JT101 - 10 mN∙m and JT303 - 3000 mN∙m is ± 0.1 mN∙m.

The executable software controls the system and displays acquired data. It provides accurate peak-to-peak measurement of cogging torque and displays X-Y or polar graphs as well as FFT analysis.
The software allows the storage of measured data and provides comparison of performance data by overlaying up to 5 graphs. A cursor can be used to read accurate values from measurement points. Measured parameters can be saved as a text file TXT.
For better accuracy and function control, the software includes a zero offset adjustment routine that checks transducer signals over a complete turn (with test sample MUT not connected to the system).

Technical Parameters:

The following table shows the mechanical characteristics of the different models:

The measurement characteristics of the equipment are:

• Speed range: 1 to 10 rpm (other speed ranges can be customized)
• Angle detection: 0.018° (5000 pulses/revolution)
• Test direction: clockwise and counterclockwise

Regarding environmental requirements, the equipment has the following specifications:

• Working temperature range: +10℃ to +45℃
• Storage temperature range: 0℃ to +70℃
• The effect of temperature on zero position: 0.01%/℃
• Protection level: IP 42

The electrical characteristics of the equipment are:

• Power requirement: 220-240 VAC/50 Hz (max. 1 A)
• Communication port: USB-B2.0
• The connecting cable includes a 2m USB cable

Applications:

The Precision Motive JT Motor Cogging Test System is an ideal solution for manufacturers who require accurate and efficient testing of motor cogging. With its high-precision accuracy of +/- 0.5%, this system is capable of detecting even the slightest variations in magnetic field strength, providing reliable results every time. The system is also equipped with a communication interface that supports both RS232 and RS485, making it easy to integrate into existing manufacturing processes.

Whether you are producing motors for industrial equipment, consumer appliances, or electric vehicles, the Precision Motive JT Motor Cogging Test System is the perfect solution for ensuring the quality and performance of your products. It is also an excellent choice for research and development purposes, allowing engineers to gain valuable insights into the performance of different motor designs and configurations.


In addition to its high-precision measurements, the Precision Motive JT Motor Cogging Test System is designed with ease of use in mind. The system comes with a user-friendly Windows-based software that allows for simple and intuitive operation, even for users with little to no experience with similar systems. With a weight of only 10 kg and a storage temperature range of -20°C to 40°C, the system is also highly portable and can be used in a wide range of environments.
Overall, the Precision Motive JT Motor Cogging Test System is a highly versatile and reliable solution for manufacturers and researchers alike. Its high-precision accuracy, communication interface, and user-friendly software make it an ideal choice for a wide range of product application occasions and scenarios. Whether you are producing motors for industrial equipment, consumer appliances, or electric vehicles, or conducting research and development on motor design and performance, the Precision Motive JT Motor Cogging Test System is the perfect tool for ensuring the quality and performance of your products.

The Cogging Test System product technical support and services include:

• Installation assistance and guidance
• On-site training for operators and maintenance personnel
• Remote technical support for troubleshooting and issue resolution
• Regular maintenance and calibration checks to ensure optimal performance
• Upgrades and updates to software and hardware components when available
• Repair and replacement services for any malfunctioning parts or components

Our goal is to provide comprehensive support and services to ensure that our customers can rely on the Cogging Test System for accurate and reliable testing results.

Packing and Shipping:

Product Packaging:

• 1 Cogging Test System unit
• 1 Power cord
• 1 User manual
• Protective foam packaging

Shipping:

• Shipping method: UPS Ground
• Shipping weight: 25 lbs
• Shipping dimensions: 24" x 18" x 12"
• Shipping cost: calculated at checkout

FAQ:

Q: What is the brand name of the cogging test system?
A: The brand name of the cogging test system is Precision Motive.
Q: What is the model number of the cogging test system?
A: The model number of the cogging test system is JT.
Q: Where is the cogging test system manufactured?
A: The cogging test system is manufactured in China.
Q: What is the purpose of the cogging test system?
A: The cogging test system is used to measure the cogging torque of motors and generators.
Q: What is included in the cogging test system?
A: The cogging test system includes a motor/generator mount, a torque sensor, a data acquisition system, and software for data analysis.