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RS2000-4 Four Multi-channel Online Process Raman analyzer
JINSP provides online monitoring solutions for chemical, pharmaceutical, and material process research and production. It enables in-situ, real-time, continuous, and rapid online monitoring of the content of each component in reactions.
JINSP RS2000A-4 is designed with a 4-channel optical probe for switching online analysis in multiple reaction systems, achieving simultaneous process control for multiple systems.
Chemical/pharmaceutical/materials process development and production requires quantitative analysis of components. Usually, offline laboratory analysis techniques are used, where samples are taken to the laboratory, and instruments such as chromatography, mass spectrometry, and nuclear magnetic resonance spectroscopy are used to give information on the content of each component. The long detection time and low sampling frequency cannot meet many real-time monitoring needs.
The advantages of utilizing JINSP's online analytical instrument are manifold and significant, offering a range of benefits that can greatly enhance industrial processes and outcomes. Firstly, this innovative technology is designed to significantly shorten the duration of process development, thereby accelerating the time-to-market for new products. By providing real-time data and insights, it allows for a more efficient and streamlined development process, ensuring that products can be brought to market more quickly than ever before.
Moreover, the implementation of JINSP's online analytical instrument can lead to a substantial enhancement in production efficiency and capacity. By enabling continuous monitoring and analysis of the production process, it allows for the optimization of various parameters, resulting in higher output rates and improved utilization of resources. This not only boosts overall productivity but also ensures that manufacturing processes are running at their peak performance levels.
Another critical benefit is the instrument's ability to enable timely intervention in controlling the reaction process. By providing precise and immediate feedback on the state of ongoing reactions, it allows operators to make informed decisions and adjustments in real-time. This capability is crucial in preventing deviations and ensuring that processes remain within the desired parameters, ultimately leading to more consistent and reliable outcomes.
In addition, the use of JINSP's online analytical instrument can lead to a reduction in product defect rates, thereby minimizing losses associated with substandard products. By continuously monitoring the quality of the output, it allows for the early detection of any issues, enabling corrective actions to be taken before significant quantities of defective products are produced. This not only saves on material costs but also helps maintain the integrity and reputation of the brand.
Furthermore, the instrument is equipped with the capability to provide alarms for abnormal reactions. This feature is essential for ensuring the safety and stability of the production process. By alerting operators to any deviations or anomalies, it allows for prompt responses to potential issues, preventing accidents and minimizing the risk of hazardous situations.
Lastly, the online analytical instrument helps to avoid dangerous on-site sampling. Traditional methods often require personnel to physically collect samples from the production environment, which can expose them to various risks, including chemical hazards and extreme conditions. By eliminating the need for such manual sampling, the instrument not only protects the workforce but also ensures a more consistent and uninterrupted production process.
In summary, JINSP's online analytical instrument offers a comprehensive suite of benefits that can transform industrial processes. From accelerating product development and enhancing production efficiency to ensuring quality control and safety, this technology is a valuable asset for any modern manufacturing operation.
Technical Parameter | Value |
---|---|
Product | Online Raman Analyzer |
Measurement Type | Raman Spectrometer |
Laser wavelength | 785nm |
Wavelength accuracy | 0.2 nm |
Wavelength stability | 0.01 nm |
Sample Type | Liquid |
Number of detection channels | four-channel switching detection |
Standard Probe | 1pc 1.3 m non-immersed fiber optic probe (PR100) |
Software functions | 1. Online Monitoring: Continuous real-time collection of single-channel signals, providing real-time substance content and trend changes, enabling intelligent analysis of unknown components during the reaction process; 2. Data Analysis: Capable of processing data through smoothing, peak finding, noise reduction, baseline subtraction, difference spectra, etc; 3. Model Establishment: establishes a quantitative model using known content samples and automatically builds a quantitative model based on real-time data collected during the reaction process. |
Power supply | 100 ~ 240 VAC ,50 ~ 60 Hz |
Operating temperature | 0 ~ 40 ℃ |
Dimensions | 496x312x185mm |
N. Weight | ≤10 kg |
Li-ion battery industry
Research on the synthesis process of bis(fluorosulfonyl)amide
Biopharmaceutical industry
Drug crystal form research and consistency evaluation
Quality Control in Biofermentation Engineering
Eg: Analysis of Chemical Reactions/Biological Processes under extreme
conditions
Under conditions of strong acids, strong alkalis, high temperature,
high pressure, strong corrosion, and toxicity, conventional
instrument analysis methods may face challenges in sampling or
cannot withstand active samples. However, online monitoring optical
probes, specially designed to adapt to extreme reaction
environments, stand out as the sole solution.
Typical Users: Researchers involved in extreme chemical reactions at new material
companies, chemical enterprises, and research institutes.
RS2000A-4 has three usage modes in the laboratory, and each mode
requires different accessories.
1. The first mode uses an immersed long probe that goes deep down
to the liquid level of the reaction system to monitor each reaction
component. Depending on the reaction vessel, reaction conditions,
and system, different specifications of probes are configured.
2. The second mode involves using a flow cell to connect a bypass
probe for online monitoring, which is suitable for reactors like
microchannel reactors. Various probes are configured based on the
specific reaction vessel and conditions.
3. The third mode utilizes an optical probe directly aligned with
the side window of the reaction vessel for reaction monitoring.
JINSP Company Limited has won the National Science and Technology Commission's Scientific and Technological Achievement Appraisal Certificate and the China Patent Excellence Award, and related products have been obtained has won authoritative awards such as the Geneva International Invention Award, the Beijing New Technology and New Product Certificate, and the "Innovation Achievement Award" of the Zhu Liangyi Analytical Instrument Innovation Award.In addition, JINSP participated in the drafting of several national and international standards, including participating in the drafting of an international standard as the only participating unit in China IEC 63085 International Standard: System of spectral identification of liquids in transparent or semitransparent containers; Drafting of two national standards: GB/T 41086-2021 "General Technical Requirements for Safety Inspection Equipment for Hazardous Chemicals Based on Raman Spectroscopy", GB/T 40219-2021 "General Specification for Raman Spectrometer".
Q1: This is the first time I use it, is it easy to operate?
A1:We will send you a manual and guide video in English, it can
teach you how to operate the spectrometer. Also, our technicians
will offer professional technical operation meetings.
Q2: Can you offer an operation training?
A2: Your technicians can come to our factory for training. Jinsp engineers can go to your place for local support ( installation, training, debugging, maintenance ).
Q3: How to receive the best price in the shortest time?
A3: When you send us an inquiry, please kindly offer details with wavelength, detector, effective pixels, focal length, and so on. We will send you a quotation with details soon to your email.
Q4:If the spectrometer has a problem in my place, what could I do?
A4: The spectrometer has a one-year warranty. If it breaks down,
our technician will figure out what the problem may be, according
to the client's feedback. We can repair for free within one year
warranty.
Q5: What about quality assurance?
A5:We have a quality inspection team. All goods will go through
quality inspection before shipment. We can send you pictures for
inspection.