Integrated Body Shop And Assembly Shop Robotics Automation Solution Automotive Production Line Turn Key Project

Brand Name:AITE
Model Number:No limited
Minimum Order Quantity:1
Delivery Time:customized
Payment Terms:L/C, T/T
Place of Origin:China
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Location: Wuhu Anhui China
Address: Room 808, 8th Floor, Comprehensive Building, Electronic Industry Park, Jiujiang District, Wuhu City, Anhui Province
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Product Details Company Profile
Product Details

Integrated body shop and assembly shop robotics automation solution automotive production line turn key project


1. Company Introduction


1) company profile


Anhui A ite Intelligent Equipment Co., Ltd. is located in Wuhu Ji ujiang Economic and Technological Development Zone with a registered capital of ¥50,000,000 (paid). It is a high-tech enterprise specialized in automobile welding line integration and complete conveying equipment. It provides customers with turnkey engineering services such as production line planning, design, manufacturing, installation, and commissioning.

The company has a manufacturing workshop of 15,000㎡. It has many sets of advanced manufacturing and processing equipment, including 3 large CNC gantry machining centers, 2 large table laser cutting equipment, CNC machining centers and ect.. It has the ability to undertake the manufacturing and pre-integration debugging of two automotive welding assembly packages simultaneously. Aite is taken from the English character @, which means always around customers. With the mission of providing customers with efficient intelligent equipment and services, we are committed to becoming a well-known and first-class high-end equipment provider in the world .


2) Organization Chart 2024


3) Workship of assembly and commissioning

15000 ㎡ Large Assembly and Debugging Workshop


4) Production facility


5) Testing facility


List of main production and testing equipment of Aite















Producti
on
facility
NoNameManufacturerSpecificationUnitQuantity
1clipperAnhui Huaxia Machine Tool Manufacturing Co., Ltd12*2500set1
2bending machineAnhui Huaxia Machine Tool Manufacturing Co., Ltd40T /2200set1
3Single column calibration press hydraulic pressHefei Forging and Press Machinery FactoryYH 41-63Aset1
4digital controlled latheMudan jiang Machine Tool FactoryCK 6140 Ⅰ 400*750set1
5centre latheMudan jiang Machine Tool FactoryCA 6140 400*1000set1
6centre latheMudan jiang Machine Tool FactoryCA 6150 Φ500*2000set1
7vertical milling machineQiqihar Machine tool plantXA 5032 320*1250set1
8vertical knee and column milling machineBeijing Machine Tool FactoryXA 5040A φ 320*1250set1
9centre latheShenyang Machine Tool FactoryC 6140D (SUMMIT 14) Φ400*1500set1
10upright drillDahe Machine Tool FactoryZ 5125Aset1
11upright drillDahe Machine Tool FactoryZ 5125A Φ25set1
12drilling machine with jointed armShenyang Machine Tool FactoryZ 3040*16(1) Φ40*1600set1
13drilling machine with jointed armBeijing Machine Tool FactoryZA 3050 Φ50set1
14Digital horizontal boring machineKunming Machine Tool FactoryTX 6111 Φ 110set1
15Precision and universal outer round grinderShanghai Machine Tool FactoryMGA 1432A Φ320*1500set1
16vertical milling machineBeijing Machine Tool FactoryXA 5032 320*1250set1
17Horizontal universal lifting table milling machineQiqihar Machine tool plantX 6132A 320*1320set1
18CNC wire-cut machineTaizhou Tian long CNC machine toolDK 7750set1
19linear cutting machineTaizhou Tian long CNC machine toolDK 7780set1
20laser cutting machineShanghai Tuan jie Purima Laser Equipment Co., LTDset1
21Roll-pass shot blasting cleaning machineQingdao Green Casting Industrial Machinery Co., LTDset1
22NC milling machineNanjing Ermachine CNC lathe Co., LTDVM 850set1
23centre latheShenyang Machine Tool FactoryCA 6316A /1000set1
24CNC hydraulic turret punch machineJiangsu Yawei Machine Tool Co., LTDHPH -3048-262set1
25CNC bending machineJiangsu Yawei Machine Tool Co., LTDPBB -300/6200-3Cset1
26hydrolic plate benderNanton g Xinyi CNC Machinery Co., LTDWC 67K -200/4000set1
27CNC gantry type flame cutting machineShanghai General Heavy Industry Co., LtdCNCSG -5000set1
28Bridge-type three-coordinate measuring machine9158set1
29CNC lathe (with cutting tool)Shenyang Machine Tool Factoryset1
30CNC lathe (with cutting tool)Shenyang Machine Tool Factoryset1
31surface grinderNantong Zhongnan CNC Machine Tool Factoryset1
32Gun tower milling machineShandong Weida Heavy Industry Co.,LTDset1
33pneumatic marking machineJinan Dongke Technology Co.,LTDGY -100*160-UKset1
34Ganmen machining centerNingbo Haitian Seiko Co., LtdGLU 23*60set1
35CNC wire-cut machineSuzhou Baoige CNC Co., LTDDK 7732set4
36laser cutting machineShanghai Tuan jie Priima Laser Instrument CompanySLCF -X 15*16Dset1
37CNC hydraulic turret punch machineJiangsu Yawei Machine Tool Co., LtdHPH -3048-262set1
38CNC bending machineJiangsu Yawei Machine Tool Co., LtdPBB -300/6200-3Cset1
39CNC worm grinding machineShaanxi Qinchuan Machinery Development Co., LtdYK 7232Aset1
40Roll-pass shot blasting cleaning machine//set1
41Horizontal processing centerJiangsu Xinrui Heavy Industry Technology Co., LTDHa 63set1

Testing facility
42Bridge-type three-coordinate measuring machineHexcom Measurement Technology (Qingdao) Co., LTD9158set1
43Gear measuring instrumentHarbin Quantity Group Co. LTD3906Tset1
44Laser TrackerFAROi onset1
45Flexible joint arm meterHexcom Measurement Technology (Qingdao) Co., LTD7325set1
46Flexible joint arm meterHexcom Measurement Technology (Qingdao) Co., LTD7335set1
47Laser Trackerlycra401set1
48Gold phase analyzerO LYMPUSGX 51set1

6) Major customers


Partial projects list for reference , there are overseas projects and local projects .


PROJECTJPHROBOTS QuantityEquipment Scope
Great Wall(Xushui)B02/B04 Main Line+Under body+Roof60124Main Line Underbody Roof
Great Wall( Chongqing) P0115135Main Line+Roof+Front&Rear Floor
Great Wall( Pinghu) A021525Bodysides+Subassemblies
Geely(Xiangtan) SX2145104Bodysides
Geely( Hangzhou) SD3B2013Bodysides+Subassemblies
Chery( Wuhu) CX623026Bodysides
Chery( Wuhu) JH11104Whole Area
Chery Brazil T15/T17154Main Line +Subassemblies
Chery( Kaifeng) CX623055Bodysides Underbody Framing Line
Chery KX63FL3060Bodysides Underbody Framing Line
HOZON(Yichun Base)3056Bodysides,Under body,Mainline,Closure
HOZON(Yichun Base)304Closure
HOZON(Yichun Base)EP403086Bodysides,Under body,Mainline,Closure
Beijing Group(South Africa)1520Bodysides,Under body,Mainline,Closure
Beijing Group(Ruili)1532Bodysides,Under body,Mainline,Cl osure
HOZON(Tongxiang Base) EP322543Left and right side wall assembly line BS, left front and rear door assembly line FDL&RDL, right front and rear door assembly line FDR&RDR, front and rear lid assembly line HD&TG, roof assembly line ROOF
Kaiyi A00-BEV2038renovation project (Mainline/UB/Engine Room/Rear
Floor/Bodyside/Closure
Skywell BE112042Whole Area
Sum871

2. Technical Capability


1) Logistic flow analysis

Plant Simulation software was used to model and simulate the production line,adjust the BUFFER capacity or process bottleneck

analysis, so as to achieve the opening rate and stable beat of the production line.


2) Design process flow

A. Simulation (PD/PS)


B. Layout Integration (PD/PS)

C. Offline programming prime


D. Offline programming optimization


E. Element analysis


3. Partial Case introduction


1) Great Wall Tank Project

Function description:

Self- made lifting roller bed + trommel n fixture ,Allowable lifting stroke: 1350mm


2) EP30/EP40 Project of Hozon Yichun Base

The project is carried out in two phases, the first phase is EP30 model, and the second phase introduces a new model EP40Product description: Independant research and development The multi- model automatic assembly station is used for the final assembly station to realize the switching between the positioning fixtures of the multi- model bodyside assembly. Its advantages are high repetitive positioning accuracy, high time cycle, low failure rate, and easy collinearity to add new models in the later stage. Now it has been successfully used in Skywell Tianmei Automobile, Huachen Xinri Automobile, and Hozon Automobile.


3) T15/T17 Main Line and Subassembly line CAOA Plant,in Brazil

The main welding line has a total of 13 stations, and adopts the form of lifting roller +skid conveying; The bodyside assembly line adopts manual pre-assembly line, the front top beam and the back top beam use manual pre-assembly line, and the top cover assembly line adopts manual sling line. The engine assembly, front bottom plate assembly and rear bottom plate assembly are equipped with lifting gear.




4) Algeria KD final assembly line equipment project Setif Plant


Main equipment: chassis line EMS, interior plate chain, final assembly plate chain, rain room, filling equipment, paint room, inspection line, AUDIT, tools, etc


Chassis fit Trolley AUDIT Engraving equipment


Four-wheel locator and headlight detection Brake table detector Painting refinishing room


4 Main partial cases reference list

PROJECTJPHROBOTS QuantityEquipment Scope
Great Wall(Xushui)B02/B04 Main Line+Under body+Roof60124Main Line Underbody Roof
Great Wall( Chongqing) P0115135Main Line+Roof+Front&Rear Floor
Great Wall( Pinghu) A021525Bodysides+Subassemblies
Geely(Xiangtan) SX2145104Bodysides
Geely( Hangzhou) SD3B2013Bodysides+Subassemblies
Chery( Wuhu) CX623026Bodysides
Chery( Wuhu) JH11104Whole Area
Chery Brazil T15/T17154Main Line +Subassemblies
Chery( Kaifeng) CX623055Bodysides Underbody Framing Line
Chery KX63FL3060Bodysides Underbody Framing Line
HOZON(Yichun Base)3056Bodysides,Under body,Mainline,Closure
HOZON(Yichun Base)304Closure
HOZON(Yichun Base)EP403086Bodysides,Under body,Mainline,Closure
Beijing Group(South Africa)1520Bodysides,Under body,Mainline,Closure
Beijing Group(Ruili)1532Bodysides,Under body,Mainline,Cl osure
HOZON(Tongxiang Base) EP322543Left and right side wall assembly line BS, left front and rear door assembly line FDL&RDL, right front and rear door assembly line FDR&RDR, front and rear lid assembly line HD&TG, roof assembly line ROOF
Kaiyi A00-BEV2038renovation project (Mainline/UB/Engine Room/Rear
Floor/Bodyside/Closure
Skywell BE112042Whole Area
Sum871


5. CASE REFERENCE VIDEO





China Integrated Body Shop And Assembly Shop Robotics Automation Solution Automotive Production Line Turn Key Project supplier

Integrated Body Shop And Assembly Shop Robotics Automation Solution Automotive Production Line Turn Key Project

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