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The silicon manganese hot slag insulation furnace is an equipment used for insulation treatment of hot slag in the production process of silicon manganese alloy:
Role:
Maintain temperature: The temperature of the hot slag generated in the production of
silicon manganese alloy is usually around 1300 ℃. The insulation
furnace can maintain the hot slag at a suitable temperature range
of 1300-1450 ℃, meeting the requirements of subsequent production
processes. For example, when used in the production of slag cotton,
it can keep the hot slag in good flowability and facilitate
processing.
Promoting quenching and tempering reaction: When using silicon manganese hot slag to produce mineral wool and
other products, it is necessary to add quenching and tempering
agents for quenching and tempering treatment. The stable
high-temperature environment provided by the insulation furnace
helps to promote the thorough mixing and reaction between the
tempering agent and the hot slag, enabling the slag to achieve
appropriate composition, viscosity, and other indicators, and
improving product quality.
Structural characteristics
Furnace body: Generally made of steel plate shell to provide structural support
and protection. There are multiple layers of furnace lining inside,
usually including asbestos board layer, ramming material layer, and
carbon brick layer from outside to inside. Asbestos board layer can
effectively reduce heat loss; The pounding material layer can
enhance the structural strength of the furnace lining; The carbon
brick layer is resistant to high temperature, acid and alkali
corrosion, and can withstand the high temperature and erosion of
hot slag.
Heating system: Some insulation furnaces use electrode heating method, where
electrodes are inserted into the furnace and heat is generated
through resistors using current to heat and maintain the
temperature of the hot slag, ensuring uniform and stable
temperature inside the furnace. Some may also use other methods
such as gas heating.
Flow control device: Flow control holes will be installed at the bottom or side of the
insulation furnace, and flow control valves will be equipped, such
as through insert plates to control the opening of the holes, so as
to accurately control the outflow and flow rate of hot slag to meet
the requirements of subsequent production processes.
Working principle
The thermal insulation furnace for silicon manganese hot slag
mainly relies on the insulation performance of the furnace lining
to reduce heat loss to the outside, while compensating for heat
loss through the heating system to maintain the temperature of the
hot slag inside the furnace. When the hot slag generated during the
production process of silicon manganese alloy is poured into the
insulation furnace, the heating system starts working to maintain
the temperature inside the furnace within the set range. When it is
necessary to discharge the hot slag for subsequent processing, the
opening of the flow hole is adjusted by the flow control device to
allow the hot slag to flow out of the insulation furnace at an
appropriate flow rate and velocity. For insulation furnaces using
electrode heating, after the electrodes are energized, the current
generates heat in the resistive medium inside the furnace (such as
hot slag and some conductive materials inside the furnace), which
is evenly distributed inside the furnace, effectively heating and
insulating the hot slag.