Energy Equipment Hydrogen Energy DC Electric Arc Furnace for Sustainable Production

1, Gas Introduction
Synthetic fuel is a type of hydrocarbon combustible gas mainly composed of hydrogen, which is safe and efficient to burn, non-toxic and odorless, and is a new type of green and clean energy. Synthetic fuels have the advantages of no environmental harm, abundant raw material resources, and low cost and price. The products can be widely used in various fields such as power generation, industry, civil use, and motor vehicles, and are green energy that benefits humanity.
The utilization of hydrogen energy has been a high-tech topic that scientists around the world have been exploring and hoping to achieve breakthroughs in for many years. The successful development of synthetic fuels has opened up a new path for the effective utilization of hydrogen energy and is a groundbreaking high-tech achievement.
Hydrogen energy is the chemical energy of hydrogen, which mainly appears in its combined form on Earth. It is the most widely distributed substance in the universe, comprising 75% of the mass of the universe. Due to the fact that hydrogen must be produced from hydrogen containing substances such as water and fossil fuels, it is a secondary energy source. Hydrogen energy has the following main advantages: high combustion heat value, the heat generated per kilogram of hydrogen after combustion is about 3 times that of gasoline, 3.9 times that of alcohol, and 4.5 times that of coke. The product of combustion is water, which is the cleanest energy source in the world. Abundant resources, hydrogen can be produced from water, which is the most abundant resource on Earth. At present, hydrogen energy technology has entered the stage of systematic implementation in countries and regions such as the United States, Japan, and the European Union. The main components of synthetic hydrogen gas are CO and H2, which are produced using water (including various rivers, industrial and civilian wastewater) as the raw material and produced by cracking process at low temperature. It can replace existing fuels (gas) and is widely used in various fields that require fuel as energy, such as industry, automobiles, and civilian use. The cost is far superior to other hydrogen production methods, so synthetic hydrogen gas has always been considered the ultimate solution to utilize hydrogen energy and solve future human energy crises.
The preparation method of this synthetic gas involves heating a mixture of feed and liquid at a certain pressure and temperature through an arc generated between electrodes. Under the high temperature of the arc, the mixture undergoes cracking reaction, resulting in the production of a combustible gas mixture. Namely: electrode (arc)+liquid mixture → combustible gas mixture.

2, Gas characteristics
The production method of synthetic fuel is very simple. By introducing water into a special device and using specially designed graphite electrode rods for cracking, a synthetic combustible mixture gas can be generated.
The main raw materials for the production of synthetic fuels are water and graphite electrodes, and various water resources can be utilized. For example, people's daily water use, recycled water, river water, seawater, or polluted inorganic wastewater can all be owned by them. After undergoing electrolysis reaction, sewage can also have a purifying effect on water quality. Graphite electrode. In the production process of synthetic fuels, a small amount of graphite electrodes are consumed, and their sources are also very extensive, one of which is graphite ore.
Basic properties of synthetic fuels
Synthetic fuel is a composite gas fuel of hydrogen and carbon monoxide, with a standard density of 0.66g/liter. Average relative molecular weight: 16.1g/mol Synthetic fuel is colorless and odorless. It is a known lighter gas, mainly composed of hydrogen, and also contains carbon monoxide, acetylene, methane, and other inert gases. It can be stored, transported, and used at room temperature and pressure.
The combustion value and flash point of synthetic fuels are high, and the emissions after combustion are water. After volatilization, it will not pollute the environment. On the contrary, it can also enhance atmospheric circulation and increase air humidity. So, it is the most ideal clean fuel to replace traditional fuels.

3. Equipment structure and functional characteristics:
1) Adopting a low-voltage constant current power supply system, utilizing high-power arc for fusion cracking of material liquid mixture, generating new combustible mixed gases;
2) Automatic monitoring and adjustment of temperature, liquid level, pressure, etc. of the cracking tank feed liquid mixture, to achieve continuous and long-term stable operation of the cracking device;
3) Automatic monitoring, recording, and adjustment of the flow rate, pressure, and other parameters of mixed combustible gases generated during cracking, to achieve continuous long-term compression and storage of combustible gases;
4) Implement system safe startup, start stop nitrogen filling and sweeping, multi-point real-time monitoring and automatic elimination of combustible gases in the surrounding environment of the equipment, and emergency shutdown;
5) The electrode transmission mechanism can achieve manual and automatic conversion, independently realize startup and shutdown, and can also achieve linkage, which is convenient for troubleshooting, equipment maintenance and debugging;
6) Realize the monitoring and alarm signals of water pressure and temperature for circulating cooling water. The cooling water device provides cooling for the tank electrode seal, conductive clamp, water-cooled cable, DC power supply, etc.
7) Industrial control computers are mainly used for process monitoring and can set and modify on-site parameters. The lower level programmable logic controller (PLC) collects and transmits on-site signals, and communicates with various executing instruments and meters. On site control parameters such as arc voltage, current, and power; Electrode feed control accuracy and position accuracy; Gas pressure, temperature, etc; Centralized control monitoring and display of temperature, liquid level, flow rate, etc. of the material liquid mixture.
8) Large screen monitoring screen, realizing centralized display of multiple screens on site, monitoring the electrode position and arc initiation status in the cracking tank, displaying the feeding and feeding mechanical transmission status, and realizing on-site display of gas flow rate, pressure, temperature, etc.

Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd. is a high-tech enterprise specialized in the research, design, and manufacturing of various industrial furnaces, including AC and DC steelmaking electric arc furnaces, ladle refining furnaces, ferroalloy ore thermal furnaces, ferroalloy refining furnaces, electric slag remelting furnaces, non-standard metallurgical equipment, heat treatment equipment, and various related environmental protection dust removal equipment. The company's product design and manufacturing capabilities have reached 100 tons for electric arc furnaces, 160 tons for ladle refining furnaces, and a capacity range of 3600KVA to 35000KVA for ore thermal furnaces. In accordance with national industrial policies, we have designed high and low voltage compensation systems, dust removal systems, ferroalloy DC furnaces, and new energy equipment suitable for the actual operation of the equipment. For inquiries, please contact Mr. Du at 13991381852 or Mr. Chen

13709182307.