Thermocouple Bare Wire NiCr-NiSi Type K Thermocouple Wire And Cable For Stable And Repeatable Signals In Industrial Applications

Thermocouple Bare Wire NiCr-NiSi Type K Thermocouple Wire And Cable For Stable And Repeatable Signals In Industrial Applications

Thermocouple Bare Wire NiCr-NiSi Type K Thermocouple Wire and Cable refers to a widely used thermocouple made from Nickel-Chromium (NiCr) as the positive leg and Nickel-Silicon (NiSi) as the negative leg. Known for its versatility and high-temperature performance, Type K thermocouples are the most commonly used thermocouples in industrial and laboratory applications.

Thermocouple Bare Wire NiCr-NiSi (Type K) thermocouple wire and cable is a reliable and cost-effective choice for temperature measurement in a wide range of applications. Its broad temperature range, good sensitivity, and durability make it ideal for industrial, laboratory, and scientific uses. However, care must be taken to select appropriate insulation and protect it from environments that may degrade its performance, such as reducing atmospheres or those containing sulfur compounds.

Color codes of Thermocouple Bare Wire thermocouple wire (K type)

Positive wire is yellow, negative wire is red.

Thermocouple temperature range and tolerance

Key Features and Properties of Thermocouple Bare Wire NiCr-NiSi Type K :

• Materials:

Positive Leg (KP): Nickel-Chromium (NiCr)

Composition: ~90% Nickel, ~10% Chromium

Negative Leg (KN): Nickel-Silicon (NiSi)

Composition: ~95% Nickel, ~5% Silicon with trace amounts of other elements like magnesium.

• Temperature Range:

General Range: -200°C to 1,260°C (-328°F to 2,300°F)

Accuracy:

Standard Tolerance: ±2.2°C or ±0.75% of the reading, whichever is greater.

Special Tolerance: ±1.1°C or ±0.4% of the reading, whichever is greater.

• Sensitivity:

The Type K thermocouple has a sensitivity of approximately 41 µV/°C, making it suitable for applications requiring good sensitivity across a wide temperature range.

• Oxidation Resistance:

NiCr: Good resistance to oxidation at high temperatures, making it suitable for use in air or oxidizing environments.

NiSi: Moderate oxidation resistance and performs well in vacuum or inert atmospheres.

• Durability:

Resistant to thermal shock and mechanical stress.

Suitable for harsh industrial environments, especially in furnaces and kilns.

Applications of Thermocouple Bare Wire NiCr-NiSi Type K:

• Industrial Use:

Furnace monitoring

Heat treatment processes

Power generation plants

Gas turbine exhaust temperature measurement

• Laboratory Use:

Scientific experiments requiring accurate temperature readings.

• Other Uses:

Food processing equipment

Automotive exhaust testing

Aerospace applications for engine monitoring.

Wire Insulation and Cable Types:

• Available with a variety of insulation materials, such as:

Fiberglass: High-temperature environments.

Teflon/PTFE: Chemical resistance.

Ceramic: Extreme high-temperature conditions.

• Shielding is often added to reduce electromagnetic interference (EMI).

Advantages:

• Wide Temperature Range: Operates across an extensive range, making it highly versatile.
• Stability: Relatively stable and reliable at high temperatures.
• Cost-Effective: Less expensive compared to noble-metal thermocouples (e.g., Type R or Type S).
• Durability: Can withstand demanding industrial environments.

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.