Vertical and Horizontal Seams for Pressure Vessel Tank Construction using MAG Welding
Brand Name:WINCOO
Applicable Industries:Manufacturing Plant, Construction works
Showroom Location:None
Video outgoing-inspection:Provided
Machinery Test Report:Provided
Marketing Type:New Product 2020
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Location:
Nanjing Jiangsu China
Address:
Yuhua District, Nanjing,Jiangsu,China
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within 1 hours
Product Details
Company Profile
Product Details
WINCOO ENGINEERING CO.,LTD
Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the
most suitable solutions/equipment for client, fabricators, EPC/C
companies on pipe fabrication, tank construction, pipeline
construction, industrial production lines, clean energy project and
other industrial field.
A simple, inexpensive and easy to use straight or flexible rail
welder for tank welding.
Flexible rails track
Straight rails track
Product Features
I. Product welding features
1, Equipped with 5 kinds of welding handling techniques, perfect
simulation of manual handling, uniform appearance of welding seam,
faster and more stable.
2, Weld width 0-30mm wide range adjustment, can adapt to all kinds
of thin plate, thick plate welding.
3, Weld width 0-30mm wide range adjustment, can adapt to all kinds
of thin plate, thick plate welding.
4, The machine can realize all kinds of distance discontinuous
welding, length and speed can be adjusted at will.
5, The machine can demonstrate welding trajectory without ignition,
convenient and intuitive.
6, Control panel is full digital display, easy to adjust and record
data, with memory function, automatic recovery of the last
data when the next use.
7, Automatic stop after welding, limited stop contact is set in the
two running directions of the machine, contact point is placed at
the end of the weld in advance, automatic stop at the point to
prevent over-welding.
II. Product designed features
1, The sliding track of the machine adopts the linear track
specially used for advanced machine tools, which has zero clearance
operation, smooth running, no stuck, no deformation, and higher
integrity of the machine.
2, All directions of the machine are adjusted by high precision
screw pitch, faster, more stable and more accurate.
3, All the parts are processed by advanced CNC machine tools, which
greatly improve the accuracy and durability.
4, The whole high temperature spraying process + aluminum
oxidation, so that the overall appearance of the machine to a
higher level.
5, Equipped with special robot welding gun, welding quality is
better and more stable.
III. Product overall using features
1, The machine is integrated design, easy to use, while reducing
all kinds of messy external control lines, effectively prevent
damage to the line and control, make the working environment more
concise.
2, The lengthened magnetic seat on the track reduces the weight and
number of switches with the same suction force, making it easy to
install even for a woman.
3, The design of the special connecting plate for the track end is
noteworthy. The bolt is used in the forward direction, which can
connect two or more tracks into a longer whole. Bolt reverse use,
can make the track fast, accurate lap, so that the length of
infinite cycle.
4, Machine drive and control all adopt AC 20V voltage, more safe.
5, The professional welding gun used by this machine can be adapted
to different welding gun joints, no matter you are using other
welding machine, can be used perfectly.
6, The machine comes with toolbox is our company's original
creation. The tool box is easy to use and durable. Some necessary
small tools are stored in the tool box, which can reduce the time
for users to search for tools and improve work efficiency. It is
equipped with: fuse, welding gun conductive nozzle, all kinds of
inner square Angle wrench, box ruler, notepad, pen, etc. When a
perfect weld is adjusted, the weld parameters, the voltage and
current of the welding machine and various parameters on the
control panel of the machine are recorded. When the same weld is
encountered next time, input parameters and perfect copy of the
weld.
7, Flexible and convenient to use, non-welder can weld a perfect
weld, one person can operate more than one machine at the same
time, greatly reduce labor costs, improve the quality of weld,
improve work efficiency.
Product Parameter | ||||||
Items | Parameter | Notes | ||||
Straight rail type | Soft rail type | |||||
External power source | AC 220V 50/60 Hz | Three-hole | ||||
Working power source | AC 20V | Use of each driver | ||||
Dimensions | 245*520*280cm | 245*520*290cm | Length*width*height | |||
Weight | 8.6 kg | 10.4 kg | Main host | |||
Track type | Linear motion guide | Self-aligning flexible slide rails | ||||
Drive mode | Gear drive | Sprocket drive | ||||
Welding speed | 0~1650mm/min | Fastest | ||||
The thinnest adsorption plate thickness | 3mm | Magnetically attractive metal | ||||
Welding gun adjustment range | 65mm | Inching for up and down | ||||
80mm | Inching for left and right | |||||
+ -60° | Swinging angle | |||||
+ -25° | Marching Angle | |||||
Stop left, stop right | Swinging form | |||||
Operating function | 0-100mm/min | Swinging speed | ||||
0-2.5s | Left and right residence time | |||||
+-14mm | Swinging width | |||||
+-5mm | Center for compensation | |||||
Installation Procedure
Straight rail installation:Step.1
* Use six M4*12 hex socket bolts to install three sets of magnet
seats on the track. Note that the magnet handle is in the direction
of the magnetic strip. The track is assembled. Another set of
tracks can be connected to the end connecting plate for endless
circulation use.
Step.2
* Install the welding robot from one end of the track to a track.
Note that the walking clutch is in the open position. The clutch is
in the closed position when used.
Flexible rail installation:Step.1
* Install the three sets of magnets on the three magnet positions
in the middle of the track with 12 M6*16 flat head bolts and
tighten them.
Step.2
* Release the track clutch, install the welding robot on the track,
close the clutch, and the host can walk normally when in use.
Step.3
* Install the pressing plate, ultra-thin flat pad and soft rail on
the magnet aluminum block with three M6*16 flat bolts in turn,
tighten and assemble the track. Another set of track ends can be
inserted under the platen for wireless circulation.
Step.4
* Adjust the external auxiliary to a reasonable height,and keep
sliding support on the welding parts during welding, which can
effectively prevent welding gun height or shake.
Major Component | ||||||||
No. | Items | Configuration | Qty | Remarks | ||||
1 | Machine body | Moving system | 1 Set | Drive to travel | ||||
Oscillator | 1 Set | Swing | ||||||
Control system | 1 Set | |||||||
Travel switch | 2 sets | Automatically stop welding at specified position | ||||||
Flexible rail/tracks | 2 pcs | 1.5m *2 set | ||||||
The magnet holder | 8 stes | 4Set/ pcs | ||||||
2 | Welding power | Transformers, fuses, etc | 1 Set | AC220V to AC20V | ||||
3 | Welding power source | MIG 500 | 1 Set | Including 5 meter control cable 1.5 ground cable, 3 meter welding
cable and gun holder,and welding torch, wire feeder and gas meter | ||||
4 | Welding cable and gun holder | 5 meter | 1 Set | Special welding gun for automatic welding | ||||
5 | Spare parts | Fuse | 5 pcs | 1A | ||||
Spare parts | Conductive nozzle of welding torch | 2 pcs | Φ1.0、Φ1.4with each one | |||||
6 | Toolkit | Hexagon socket wrench | 4 pcs | Size 3、4、5、6each one | ||||
Qualification certificate | 1 pcs | |||||||
Instruction | 1 pcs | |||||||
Product Photos
Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the
most suitable solutions/equipments for client, fabricators, EPC/C
companies on pipe fabrication, tank construction, pipeline
construction,industrial production lines, clean energy project and
other industrial field.
Our Services & Strength
We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.
Based client’s facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.
To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.
Our Services & Strength
We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.
Based client’s facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.
To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.
Vertical and Horizontal Seams for Pressure Vessel Tank Construction using MAG Welding
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