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Automated all-position TIG welding addresses challenges in traditional manual welding, such as labor shortages and inconsistent quality. Advanced systems integrate robotics, real-time parameter adjustment, and remote monitoring, revolutionizing pipeline construction.
Key Parameters
Model | XD-5H | XD-10H | XD-40 | XD-80 | XD-120 | XD-170 |
Main distribution power supply | XD-20W | |||||
Weldable material | Carbon steel, stainless steel, titanium alloy, etc | |||||
Weld pipe diameter range(mm) | 3.175-15.88 | 6.35-25.4 | 6.35-38.1 | 10-76.2 | 19-114.3 | 38.1-168 |
Thickness(mm) | 0.5-1.5 | 0.5-2.0 | 2.5 | 3 | 3 | 0.5-3.0 |
Welding gun cooling mode | water-cooling | |||||
Welding gun rotation speed(rpm) | 0.6-9.0 | 0.6-9.0 | 0.16-2.8 0.1-1.8 | 0.1-1.8 | 0.1-1.8 | |
Welding gas | argon | |||||
Weight(kg) | 1.3 | 1.8 | 3.5 | 5 | 6.5 | 9.5 |
Size(mm) | 155*70*50 | 170*100*55 | 377*129*42 | 438*155*44 | 540*195*54 | 620*290*65 |
1, Labor Savings: Automated systems require minimal training (2–3 days for operators) and reduce workforce dependency.
2, Enhanced Productivity: Hot-wire TIG achieves deposition rates comparable to GMAW, cutting welding time by 50%.
3, Consistency: Pre-set parameters eliminate human errors (e.g., fatigue, skill variation), ensuring uniform bead appearance and mechanical properties
1, Urban Gas Pipelines: Portable automated TIG systems excel in confined spaces and complex layouts, common in municipal projects.
2, Shipbuilding and Offshore Platforms: Welding stainless steel or duplex pipes in harsh environments where manual welding is impractical.
3, Nuclear Facilities: High-integrity welds for reactor coolant pipelines, leveraging TIG’s low-spatter characteristics.