High Precision Soft Bearing Rotor Balancing Machine For
Turbocharger Rotor, Compressor Rotor
1. Equipment Description
Zero Dynamic's High precision soft bearing rotor balancing machine
for turbocharger rotor, compressor rotor is a high precision double-plane soft bearing balancing machine
driven by belt drive of servo motor. The machine is suitable for
the balance measurement of magnetic & anti-magnetic motor
rotors, generator rotors, combing rollers, shafts, turbocharger
rotors, compressor rotors etc.
Zero Dynamic's High precision soft bearing rotor balancing machine for
turbocharger rotor, compressor rotor adopts soft bearing balance test pedestals which has simple
structure and stable performance. The equipment uses acceleration
sensor, which has lower requirement for limit and no lateral
sensitivity, making the operation easy and fast. Its mechanical
model is reasonable, and the actual unbalance can be truly
reflected by the support pedestal and sensor.
Zero Dynamic's High precision soft bearing rotor balancing machine for
turbocharger rotor, compressor rotor adopts Zero Dynamic's self-developed dynamic balancing software
and precision data acquisition card. It has higher precision
compared with the general balancing machine software, and can
increase the spectrum analysis and other functions as per client's
requirement.
2. Technical Parameters:
Serial No. | Item Details | Parameter Range |
1 | Model | XH4800 |
2 | Rotor mass range (kg) | 0.1 ~ 1 |
3 | Measuring diameter range (mm) | Φ 20 - 120 |
4 | Distance between two supporting brackets (mm) | 60~320 |
5 | Roller bearing journal diameter (mm) | Φ6~ Φ25 |
6 | Diameter range at belt drive location (mm) | Φ20 -Φ120 |
7 | Unbalance reduction ratio | ≥95% |
8 | Minimum attainable residual unbalance (g.mm/kg) | ≤0.3 |
9 | Double face dynamic balance | ISO1940 standard, G1 |
10 | Detection of unbalance | Acceleration sensor |
11 | Detection of unbalance angle | Laser Sensor |
12 | Equipment power | 220V single phase |
13 | Balance function | Double face dynamic balance |
14 | Operation interface | windows simplified Chinese |
15 | Measuring system | XH-8600 |
16 | Rotor clamping method | Customized as per product |
17 | Maximum measuring accuracy (mg) | ±1 |
18 | Average testing cycle time | ≤ 15S |
19 | External dimension(mm) | 500L*450W*760H |
20 | Equipment gross weight (kg) | 80 |
3. Equipment Photo:
4. Main Features:
4.1 The equipment uses upper computer test software, Windows 10
operation system.
4.2 Our self-developed high-speed dynamic balancing measurement
software has the functions of balancing test, balancing data
storage and printing, and data statistics after passing the
judgment. The interface is friendly and easy to operate.
4.3 The radar graph on the balance picture indicates the unbalance
(add material/remove material).
4.4 It supports data saving and MES uploading system.
4.5 Self-checking function which meet the accuracy requirement of
balancing test.
4.6 The equipment has high accuracy and good repeatability.
4.7 It supports barcode entry and has strong traceability.
5. About Zero Dynamic:
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging
in full automatic balancing equipment and related vibration
measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of
equipments. We mainly deals with all kinds of advanced dynamic
balancing equipment, field dynamic balancing instrument, vibrometer
and motor performance testing machine. High revolving speed and
high precision are the key features of our products. We have served
3000+ clients in China and abroad, including many world-famous
companies such as LG, Black&Decker, Nidec, Huawei, Foxconn,
Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than
120 staff including a professional R&D team of 30+ engineers
and 20+ debugging and after-sales team.
As an important participant in Chinese dynamic balancing industry,
Zero Dynamic continues to increase the development of new products,
and is actively developing into the new energy industry as well as
aerospace and other high-speed dynamic balancing and intelligent
manufacturing fields, aiming to provide customers with reliable and
diversified product choices.
6. Why choose Zero Dynamic Balancing Machine?
6.1 High-speed and high-precision. Zero Dynamic is good at developing and manufacturing all kinds of
balancing machines, especially high-speed and high-precision soft-bearing balancing machines and
automatic balancing machines. 20+ years of industry experience and 3000+ customer service
experience make Zero Dynamic have the top new product development
ability.
6.2 Low equipment failure rate. Equipment parts adopt famous brands: Mitsubishi, Schneider, SMC,
Keyence, etc. Key parts have patents, high safety protection level,
stable balance performance, service life of more than 10 years.
6.3 Adequate stock. Zero Dynamic has a factory of 10,000 ㎡ and more than 120 staff
including a professional R&D team of 30+ engineers, 20+
debugging and after-sales team. We always keep 100+ balancing
machines in stock, covering most common balancing machine models.
Once order has been confirmed, balancing machines in stock can be
commissioned and shipped out within 1-2 weeks.
6.4 Perfect after-sales service. Zero Dynamic has an after-sales service team of 20+ people which
serve our clients wholeheartedly. For our clients, no matter the
equipment is within or beyond the 12-month warranty period, we can
provide technical consultance service. Within warranty period, our
service team will give a telephone response within 4 hours after
receiving client's fault report and reach the machine site within
24hours (within the city) or 72 hours (other cities or provinces).
If the fault can't be cleared, our service staff could only leave
the site after getting client's approval.