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1. Equipment Description
Zero Dynamic’s Hydraulic Torque Converter, Automobile Transmission Torque Conveter Inclined Milling Balancing Machine is an automatic balancing machine developed for the client's hydraulic torque converter assembly, and the balancing correction method is inclined milling and de-weighting. This product belongs to Zero Dynamic's DLX series balancing machine, which is suitable for single-plane vertical balancing measurement and correction of automobile clutch pressure plate, belt pulley, flywheel, water pump impeller, brake disk, differential case, output gear, etc. The balancing correction methods can be vertical drilling, horizontal drilling and horizontal milling.
The balance measuring mechanism of Zero Dynamic’s Hydraulic Torque Converter, Automobile Transmission Torque Conveter Inclined Milling Balancing Machine adopts internal rising pneumatic elastic fixture to tighten the workpiece, and the taper fit is adopted between the elastic sleeve and the mandrel, which has the advantages of simple structure, high centering precision, reliable clamping, etc. The milling correction mechanism consists of an inclined automatic tool feed mechanism and a circular arc rotating mechanism. The dynamic balance test software analyzes the unbalance value and angle of the rotor into correction data, and the PLC controls the milling mechanism to make automatic correction of the workpiece. The PLC controls the milling mechanism to correct the workpiece automatically. The inclined automatic feeder controls the milling depth and the three-jaw chuck controls the milling angle during correction.
Serial No. | Item Details | Parameter Range |
1 | Equipment Model | XH-DLX16 |
2 | Maximum mass of workpiece (Kg) | 16 (including fixture) |
3 | Workpiece outer diameter range or milling diameter (A) | Φ230-450mm |
4 | Maximum height of workpiece (H) | ≤250mm |
5 | Three-jaw clamping diameter range | ≤230mm(can increase to ø450mm) |
6 | Workpiece max diameter (for balance measurement only) | ≤500mm |
7 | Balancing speed | ≤600-2000r/min(adjustable) |
8 | Balance measurement motor power | 3KW(servo motor) |
9 | Balance correction method | Inclined milling correction |
10 | Maximum milling depth | ≤10mm |
11 | Maximum milling angle | ≤120 degree |
12 | Balance correction motor power | 1.5KW |
13 | Unbalance Reduction Ratio | ≥90% |
14 | Minimum attainable residual unbalance | ≤2g.mm/kg |
15 | Equipment total power | 7KW |
16 | Production cycle time | 60~80S primary milling (if second milling is required, it will not exceed 120s) |
17 | Working air pressure | 0.4-0.6Mpa |
18 | Working voltage | AC 380V |
19 | Protection | Phase sequence protection, overload protection, air pressure monitoring |
20 | Safety protection | Protective door |
21 | Measurement system | XH-DLX |
22 | Operation interface | Windows Simplified Chinese/English |
23 | Equipment dimension | 2000*1400*1040mm |
3. Equipment Photo:
4. Main Features:
4.1 Internal rising pneumatic elastic fixture to tighten the workpiece, taper fit between the elastic sleeve and the mandrel, high centering precision, reliable clamping.
4.2 High sensitivity vibration sensor, good linearity, durable and reliable.
4.3 PLC controlled inclined milling correction mechanism corrects the unbalance, and the dust-absorbing device prevents the iron chips from leaking out, greatly improves the chip-absorbing efficiency, keeps the equipment tidy and improves the life.
4.4 Dynamic balancing software integrates measurement, control, operation, communication, storage functions. It has automatic data saving, automatic uploading to the MES system, printing and other functions. MES interface is TCP/IP.
4.5 Once calibrated, permanent use. No need to do mutiple calibrations for the same rotor with same speed.
4.6 The equipment has fault diagnosis and status display function.
4.7 Integrated safety cover
4.8 Reasonable structural design, small footprint, easy to operate.
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging
in full automatic balancing equipment and related vibration
measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of
equipments. We mainly deals with all kinds of advanced dynamic
balancing equipment, field dynamic balancing instrument, vibrometer
and motor performance testing machine. High revolving speed and
high precision are the key features of our products. We have served
3000+ clients in China and abroad, including many world-famous
companies such as LG, Black&Decker, Nidec, Huawei, Foxconn,
Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than
120 staff including a professional R&D team of 30+ engineers
and 20+ debugging and after-sales team.