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Five Station Universal Motor Rotor Automatic Balancing Machine
1. Equipment Description
Zero Dynamic’s Five Station Universal Motor Rotor Automatic Balancing Machine is suitable for dynamic balancing correction of all kinds of micro-small winding armature rotors such as rotors of electric tools, small household appliances, car starter motors, wiper motors and other motors with outer diameter of 20-60mm.
Zero Dynamic’s Five Station Universal Motor Rotor Automatic Balancing Machine adopts soft support structure, with high balancing precision and good repeatability. Two types of dynamic balancing milling methods, V knife/R knife, can be flexibly selected. This balancing machine, as a mechatronic equipment, uses the touch screen as the human-machine interaction interface for parameter setting and operation of the machine. The rotor handling between five stations is carried out by manipulator to realize fully automatic rotor balancing correction.
Serial No. | Item Details | Parameter Range |
1 | Equipment Model | XH-7605-VR |
2 | Rotor diameter range (mm) | φ20-φ60 |
3 | Rotor stack thickness range (mm) | 20-60 |
4 | Balancing speed range(rpm) | 1200-3200 |
5 | Cycle time(s) | 8-14 |
6 | Balance correction method | R/V type cutter |
7 | Unbalance Reduction Ratio(%) | ≥95% (depending on rotor initial unbalance value) |
8 | Minimum attainable unbalance(g.mm/kg) | 1.6 |
9 | Repeat measurement accuracy(g.mm) | ≤0.08 |
10 | Drive method | O-ring drive |
11 | Power supply (v) | 220V/50Hz |
12 | Equipment dimension(mm) | 1640*1400*1800 |
3. Equipment Photo:
4. Main Features:
4.1 This equipment is a fully automatic balancing machine developed
and designed for balance measurement and correction for universal
motor rotors.
4.2 The equipment adopts electrical tool setting technology for
milling cutter replacement, optimizing the traditional cutting
device, making the cutting smoother and less noisy.
4.3 It can be operated by a single machine, and can be connected
with fully automatic rotor production line, and can be docked with
MES system.
4.4 Automatic loading and unloading assembly line, automatic
separation of rotors after qualification judgement, simple
operation.
4.5 Soft-bearing High precision measuring system. High accuracy
measurement data, good repeatability.
4.6 Equipment structure design is more standard, high balancing
efficiency, shorter changeover time, software can be continuous
upgraded.
4.7 Short cycle time, high efficiency, suitable for mass
production.
4.8 Optimized cutting curve, greatly increases the one cut pass
rate.
4.9 Few mechanical wearing parts, low maintenence cost.
4.10 Appearance adopts fully enclosed protection, high safety
protection level.
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging
in full automatic balancing equipment and related vibration
measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of
equipments. We mainly deals with all kinds of advanced dynamic
balancing equipment, field dynamic balancing instrument, vibrometer
and motor performance testing machine. High revolving speed and
high precision are the key features of our products. We have served
3000+ clients in China and abroad, including many world-famous
companies such as LG, Black&Decker, Nidec, Huawei, Foxconn,
Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than
120 staff including a professional R&D team of 30+ engineers
and 20+ debugging and after-sales team.