Brushless Plastic Fan Blade Automatic Balancing Machine, Two-station Axial Cooling Fan Double-plane Balancing Machine

1. Equipment Description

Zero Dynamic’s Two-station Brushless Plastic Fan Blade, Cooling Axial Fan Double-plane Automatic Milling Balancing Machine is a customized vertical double-sided automatic balancing machine for the customer's cooling fan blade, and the balancing correction method is milling magnetic strips to remove the weight. The workflow of this equipment is manual loading, the equipment automatically completes initial balance measurement, the handling mechanism to carry the workpiece to balance correction station, double-plane milling magnetic strips to correct the balance, the handling mechanism to carry the workpiece back to the test station, balance re-test, and manual unloading.

The balancing test station of Zero Dynamic’s Two-station Brushless Plastic Fan Blade, Cooling Axial Fan Double-plane Automatic Milling Balancing Machine adopts self-made high-precision chuck with automatic clamping function, which is compatible with single-plane and double-plane dynamic balancing measurement, and the servo motor drives the chuck rotation through the belt, with a smooth rotating speed and small error. The equipment adopts vibration sensors with high sensitivity and stable performance, and the data acquisition and processing are completed by customized data acquisition cards and high-performance industrial computers, which have perfect functions such as electrical compensation, eccentricity compensation, spectrum analysis, measurement data storage, export and printing, etc., which have good repeatability and high working efficiency.

3. Equipment Photo:

4. Main Features:

4.1 Dual station design, balance measuring station and correction station can be carried out at the same time, higher productivity.

4.2 Special designed de-weighting device includes customized balance correction tool, angle positioning device, blowing device, milling chips will not be adsorbed on the inner wall of fan blade.

4.3 The equipment uses a 17-inch industrial touch screen as a man-machine interaction tool with a clear and intuitive interface and powerful functions.

4.4 The system has single-plane, double-plane and three-plane balance display function, one machine is multi-purpose.

4.5 AC servo motor drive, easy to adjust the speed, smooth speed.

4.6 Laser positioning, small angle error.

4.7 The system's unique "electrical compensation" function removes the remaining unbalance of the spindle, and the "eccentricity compensation" function eliminates the error between the workpiece and the spindle, making the workpiece measurement data more accurate.

4.8 The main interface of dynamic balancing will display the current dynamic balancing result and last dynamic balancing result at the same time, which is convenient to check.

4.9 Measurement data will be saved automatically, and the system will judge whether the rotor is qualified or not after the measurement is completed, and the historical measurement values will be recorded in the form of text automatically.

4.10 One million vertical records can be stored, and the historical measurement data file can be viewed and exported.

4.11 Historical measurement data can be exported through USB interface, and the export format is csv, which can be opened by Excel and other software.

4.12 The interface display language can select Chinese or English. With account management function, you can realize the restriction of the use of some functions.

Suzhou Zero Dynamic Co., Ltd was registered in 2003 and is a scientific and technological company engaging in full automatic balancing technology and related vibration measurement. The company is a high-tech enterprise with the integration of product research & development, product manufacturing, product sales, product agent and technical service.

The company mainly deals with all kinds of advanced dynamic balance testing equipment, vibration testing equipment, field dynamic balancing correction machine, vibrometer, deflection meter, varieties of sensors and accessories etc. High revolving speed and high precision are the key features of our products. The products are mainly used in mechanical and electrical, textile, chemical fiber, machine tools, automobile, train, petrochemical, printing, aviation, home appliances, packaging, fire protection, cleaning appliance and other industries.

After fifteen years of technical accumulation, the company has developed into a comprehensive enterprise of considerate scale in the manufacturing of various types of balancing machines, development and manufacturing of automatic equipment and development of software.

The company is the first Chinese company which successfully applied laser correction technology to dynamic balancing equipment. The company has a high-level technical team, which includes high professional balancing technology and vibration analysis engineers, automation equipment R&D engineers, excellent after-sales service engineers etc. The company also has a group of professional engineering and technical personnel which enables the company to undertake transformation and upgrade of various dynamic balancing machine, consultation of vibration-related business, to provide rationalizing technology solutions for balance vibration, to provide field balance and vibration analysis of complex workpiece for the customers etc.