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A short-range molecular distillation tower is an advanced piece of
equipment used primarily in industries that require high-purity
distillation of sensitive compounds, such as pharmaceuticals,
essential oils, and certain types of alcohol production. Here's an
introduction to its key features and operation:
Operating Principle: Molecular distillation operates under high vacuum conditions and
low temperatures. This allows for the separation of substances
based on their differences in volatility, even for compounds that
are thermally sensitive.
Short-Path Design: The "short-range" aspect refers to the short path traveled by the
evaporated molecules from the source to the condenser. This design
minimizes the distance and time that molecules travel, reducing the
chances of thermal degradation and improving separation efficiency.
High Vacuum Environment: Molecular distillation requires a high vacuum environment to lower
the boiling points of the compounds being distilled. This is
crucial for maintaining the integrity of sensitive compounds and
achieving high-purity distillates.
Low-Temperature Operation: The low-temperature operation further protects sensitive compounds
from thermal degradation. By operating at lower temperatures than
traditional distillation methods, molecular distillation helps
preserve the quality and characteristics of the final product.
Applications: Short-range molecular distillation towers are used in various
industries for purposes such as purifying essential oils, isolating
pharmaceutical compounds, producing high-proof alcohol, and
creating specialized extracts and concentrates.
Advantages: The advantages of short-range molecular distillation include high
separation efficiency, minimal thermal stress on the products,
reduced risk of oxidation, production of high-purity distillates,
and the ability to handle heat-sensitive compounds effectively.
End Products: The end products of short-range molecular distillation are often
of superior quality, with fewer impurities and higher
concentrations of the desired compounds. This makes molecular
distillation a preferred method for industries that prioritize
product purity and quality.
Brand | LianZhong |
Capacity | 50-5000L(Customizable) |
Components | Still pot, column, dephlegmator, condenser, parrot |
Material | SUS304 / TP2 copper |
Heating method | Electric heating/ Steam heating |
Voltage | 220V/240V/380V/405V |
Usage | Alcohol making |
Guarantee | 12 months after delivery |
Certificate | CE ISO |
Advantages
The advantages of a short-range molecular distillation tower
compared to traditional distillation equipment are significant,
especially when dealing with sensitive compounds and aiming for
high-purity products:
Low-Temperature Operation: Short-range molecular distillation typically operates at
relatively low temperatures, which helps reduce the decomposition
and degradation of heat-sensitive substances. This is crucial for
applications that require maintaining product quality and activity.
High Vacuum Conditions: This technology requires operation under high vacuum, which lowers
the evaporation temperature, reduces thermal stress on the product,
and minimizes the risk of oxidation. It also contributes to
improved distillation selectivity.
Short-Path Separation: Short-range molecular distillation towers are designed with a
short separation path, allowing evaporated molecules to reach the
condenser after traveling a very short distance. This reduces
molecular collisions and heat conduction, helping to maintain
molecular integrity and activity.
High-Purity Products: Due to the advantages of low temperature, high vacuum, and
short-path separation, short-range molecular distillation typically
produces high-purity products. This is crucial for industries such
as pharmaceuticals, essential oils, and high-end alcohol
production.
Reduced Residues: Thanks to the highly precise separation process, short-range
molecular distillation can effectively reduce the presence of
residues and impurities, providing cleaner and purer products.
In summary, short-range molecular distillation towers offer
significant advantages when dealing with sensitive compounds and
striving for high-purity products, resulting in higher-quality end
products.