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Thermal shock resistance
Refractory bricks fire clay bricks brick for coke oven
Composition and characteristics of clay brick
Clay brick is aluminum silicate refractory products with alumina
content of 30~40%, and its mineral composition is mullite
(3Al2O3·2SiO2)20%~50%, glass phase 25%~60%, quartzite and quartz
(up to 30%).According to the content of Al2O3, ordinary clay bricks
can be divided into: first class (>;40%), second class
(>;35%), third class (>;30%).The corresponding refractoriness
is not less than 1700℃, 1670℃ and 1610℃;The softening temperature
under load was between 1250 ℃ and 1450℃.Good thermal stability.It
is generally used in the drying zone, pre-heating zone,
decomposition zone and cooling machine of rotary kiln.In recent
years, many countries have developed special clay bricks in order
to improve the fire resistance temperature while maintaining alkali
resistance.
What physical and chemical index does clay brick have
Clay brick is made of clay clinker as aggregate and refractory clay
as binder.Its Al2O3 content is 30%~48%, suitable for heat exchange
position, chain belt, decomposition zone, cooling zone, smoke
chamber, grate cooler, etc., the brick wear-resisting performance
is good, thermal conductivity is small, the price is cheap, only
other brick price 1/4 ~ 1/2, but the fireproof degree and strength
are lower.
The primary understanding factor in purchasing clay brick is the
specification of clay brick.Specification of clay brick is divided
into standard model, general model, special model and super special
five kinds.The following is a detailed introduction for you:
(1) Standard clay brick.Specification size of standard clay brick
is 230mm×114mm×65mm.
1, general clay brick.It is a general clay brick that has one of
the following classification characteristics:
A. The mass is 2~8kg;
B. The thickness size is 55~75mm;
C. Not more than 4 measuring sticks;
D. Size to size ratio not greater than 4;
E. No concave Angle, arc, groove, hut, hole, hole and acute Angle
≤75°.
(3) special clay brick.Any one of the following classification
characteristics is a special-shaped clay brick:
A. The mass is 2~15kg;
B. The thickness size is 45~95mm;
C. Size to size ratio is not greater than 6;
D. The total number of arcs and concave angles is not more than 2;
E. The total number of ditches and houses shall not be more than 4;
F. a & gt;An acute Angle of 50° and ≤75°.
G. Without holes.
4, special clay brick.One of the following classification
characteristics is the general clay brick:
A. The mass is 1.5~30kg;
B. The thickness size is 35~135mm, and the length size of tubular
brick is no more than 300mm;
C. Size to size ratio is not greater than 8;
D. The total number of arcs and concave angles is not more than 4;
E. The total number of ditches and houses shall not be more than 8;
F. An acute Angle of 30°~50°.
G. Not more than 1 hole or hole.
Where more than special characteristics for super special clay
brick.
Index | Item | ||||||||
N-1 | N-2a | N-2b | N-3a | N-3b | N-4 | N-5 | N-6 | ||
Refractoriness, CN | 176 | 174 | 174 | 172 | 172 | 170 | 166 | 158 | |
Refractoriness under load, °C 2kg/cm2≥ | 1400 | 1350 | 1320 | 1300 | |||||
Reheating linear change% | 1400 °C, 2h | +0.1 -0.4 | +0.1 -0.5 | +0.2 -0.5 | |||||
1350 °C, 2h | +0.2 -0.5 | +0.2 -0.5 | +0.2 -0.5 | +0.2 -0.5 | |||||
Apparent porosity %≤ | 22 | 24 | 26 | 24 | 26 | 24 | 26 | 28 | |
Compress strength, N/mm2 ≥ | 30 | 25 | 20 | 20 | 15 | 20 | 15 | 15 |
The properties of clayey products fluctuate over a wide range due
to the wide range of chemical composition of the products (Al2O3
content fluctuates between 30 and 46%) and to the differences in
production processes.The refractories of clayey products fluctuate
from 1580 ℃ to 1770℃, which depends mainly on the chemical
composition of the products and increases with the increase of
Al2O3/SiO2 ratio.The increase of flux impurities, especially alkali
metal oxides, will significantly reduce the refractoriness of the
products.The softening temperature under load depends mainly on its
chemical mineral composition and density, but the latter does not
affect the final softening temperature under load, but increases
the initial deformation temperature.Low volume density of brick
will also lead to lower initial temperature of load
softening.Therefore, to improve the starting temperature of clay
products under load softening, we should start from the following
aspects: to increase the content of Al2O3 in the products,
especially the content of Al2O3 in the matrix;Increase the firing
temperature and use more clinker ingredients;Improve the bulk
density of the formed brick.
The thermal shock resistance of clay brick is good, and the
fluctuation range is large, generally more than 10 times (water
cooling at 1100℃), which is related to the fact that the linear
expansion coefficient of clay products is not too large (the
average linear expansion coefficient between 20 ℃ and 1300℃ is
4.5×10-6 ~ 5.8×10-6/℃), there is no polycrystalline brick
deformation phenomenon and has obvious particle structure.
Clay products belong to weak acid refractory products, with the
increase of SiO2 content, its acidity increases.It has a certain
ability of corrosion resistance to acid, but a poor ability of
alkali.Therefore, clay products are suitable for use as acid kiln
refractories.Large clay firebrick used for glass kiln is a single
weight of not less than 50kg clay firebrick used for masonry glass
kiln.
Packaging
1. 1 ton bags in container, 25 MT/20'FCL.
2. 25kg bags in container, 25 MT/20'FCL
3. 25kg bags in ton bags, then in container, 25 MT/20'FCL
4. as the customer' request
Packaging of SK37 High Alumina Refractory Brick
1.on wooden pallets with plastic cover: wooden pallet size :930*930
or 1000*1000mm,
2.Load weight of each pallet: 1.5-2.0 tons,
Shipping of SK37 High Alumina Refractory Brick
1.Our packaging is as per customer’s request
2.Normal goods delivered by sea transport
3.Sample shipping by express
4.We will shipping and delivery goods timely, quality and quantity
guaranteed, and also in accordance with the contract and customer's
requirement completely.
Delivery:
15-30 days working day for large quantity. The shipment we will
arrange as soon as possible. Of course, if it is a custom products,
the shipping time will delay.
Sample:
Usually by EMS, DHL, UPS, TNT, FedEx. Anyway you like. Bulk order: Usually by sea.
Payment:
It can be through T/T, L/C at sight. The specific terms determined
according to the quantity of the goods, etc.
Your inquiry related to our product & price will be replied
within 24 hours.
Export:
Our products have been exported to many countries: Australia,
Chile, USA, Russia, UK, Indonesia, etc., good quality have be
approved by our clients.
1.Timely response,
Timely response to your inquiry, multiple choice recommendations based on your demand,quickly respond mails and provide solutions.
2.Free sample of dry ramming mass
Sample and trial order are accepted for the quality evaluation
3.Strict quality control
Arrange production on time and control quality strictly.
4.Shorter delivery time.
Book the earliest vessel or plane to guarantee the delivery time.
5.Professional Services
Provide all the detailed news and pictures from order to delivery;offer relative export documents and original certificate if needed;warm and considerable after-sale service.
Henan hongtai kiln refractory co., LTD. : "quality first, reputation first, customer first: it is our
aim."Scientific management, strong technical force, perfect testing
means, advanced technological equipment and stable product quality
are the guarantee of quality service.Henan hongtai kiln
refractories co., LTD sincerely hopes to cooperate with you hand in
hand and in good faith.
Henan hongtai kiln refractory co., LTD. Main products are high alumina brick, clay brick, fused zirconium
corundum brick, fireproof ball lightweight insulation brick,
wear-resistant pouring material, corundum pouring material, low
cement high strength pouring material, impermeable material,
self-flowing material, plastic material, and various types of
refractory materials.For different industries, the cement industry
with anti-flaking high-alumina bricks, alkali resistant bricks,
phosphate bricks;Boiler industry USES all kinds of brand
wear-resisting brick, corundum brick, mullite brick and other
finalizing materials.The company insists on "product quality is the
life, enterprise integrity is the foundation", in the fierce market
competition, won many users' trust and praise.The products are sold
all over the country, as far as Vietnam, India, Korea, Pakistan,
kazakhstan, other southeast Asian countries and regions.