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Al2O3 99.3%Min Sintered White Tabular alumina for refractory materials
Introduction of slab corundum
The platy corundum is a pure sintered corundum which is completely
burned and not added with any additives such as MgO and B2O3. It
has a crystal structure of coarse and well-developed α-Al2O3, and
the content of Al2O3 is above 99%. Plate-like crystal structure,
small pores and closed pores, and the porosity is roughly
equivalent to that of fused corundum, high purity, good volume
stability, minimal re-sintering shrinkage, and high-temperature
treatment of refractory or castables used for production. Has good
thermal shock stability and bending strength, but the price is
higher than other alumina.
Plate corundum • Instructions for use
The platy corundum can be used as a main component in aluminum
carbon, aluminum-magnesium, magnesia-carbon, magnesium-spinus,
aluminium-chromium refractory bricks, or as an enriched alumina
component. The shaped refractory material can be widely used in
steel, casting, ceramics and other industries, and the application
in the steel industry covers almost the whole process of ironmaking
steelmaking. Application status of refractory materials made from
slab corundum in steel industry
Plate-shaped corundum • production process
Plate-shaped corundum is a pure, sintered corundum that is
completely burned without adding any additives such as MgO, B2O3,
etc.
The performance of slab corundum and its main application areas in
refractories
Introduction: For 40 years, slab corundum has been widely used in
high-performance refractories for steel, foundry, petrochemical and
ceramics. The platy corundum is the leading synthetic high-purity
alumina aggregate due to its high refractoriness, excellent thermal
shock resistance, creep resistance and wear resistance. Although
the overall consumption of refractory materials has fallen sharply,
especially in steel manufacturing, the use of slab corundum has not
only increased relatively, but has definitely increased. The steady
increase in the proportion of continuous casting into the amorphous
refractory and the violent trend of high-quality steel are the
driving force for the development of slab corundum-based
refractories. The purpose of this paper is to describe the typical
properties of slab corundum, how it compares with other synthetic
high alumina aggregates, and its typical application. The latest
developments in the use of platy corundum with spinel and
calcium-free binders will also be introduced.
Item | Index | ||
Grain size(mm) | Standard value | Classical value | |
Apparent Porosity | ≥3.0 | ≤5.0 | 3.5 |
1.0-3.1 | ≤7.0 | 5.5 | |
Bulk Density g/cm3 | ≥3.0 | ≥3.5 | 3.53 |
1.0-3.0 | ≥3.45 | 3.48 | |
Al2O3 % | ≥99 | 99.4 | |
NaO2 | <0.4 | 0.3 |
First, performance
The platy corundum is dense, fully contracted, and the sintered
α-Al 2 O 3 is composed of 50-400 μm crystal grains. Plate-shaped
corundum is named for its grain shape like a board. The
plate-shaped corundum was prepared by rapidly calcining the
ultrafine α-Al 2 O 3 pellet at a temperature slightly lower than
the melting temperature. After heat treatment, the 18-20 mm ball
was crushed or milled to obtain platy corundum of various sizes.
For excellent high temperature performance, the low content of
silicon oxide, iron oxide and titanium oxide in sorghum corundum is
very important. The ultra low content of ferric acid is typically
less than 0.002% and is very important for phosphate bonded
refractories. Comparing sintered slab corundum and other synthetic
high alumina aggregates, such as fused white corundum, the biggest
difference was found to have a finer size of impurities. This can
cause huge performance differences, especially at high
temperatures. The introduction of higher impurity levels in finer
sizes greatly reduces high temperature volume stability and creep
resistance. Comparing the porosity of fused white corundum and slab
corundum, we can see a huge difference. Although the total porosity
of the two aggregates is the same, there is a significant
difference in grain porosity.
The open porosity of the electrofused grains is 2-3 times that of
the sintered grains. Most of the pores of fused alumina are
composed of large open pores, and more than half of the pores of
slab corundum are closed pores. A high proportion of closed pores
is necessary for high thermal shock resistance, which is typical of
slab corundum.
The platy corundum exhibits high thermal shock resistance and high
strength. Scanning electron micrographs show that the surface of
the plate-shaped corundum grains is not as smooth as the surface of
the fused corundum grains, and is relatively rough and shallow.
This surface structure promotes its reaction with the matrix and
mechanical interlocking to increase the strength of the refractory.
The main properties of the plate industry are as follows: 1.
High-purity Al2O3 concentration: 99.4%; 2. High crystal hardness;
3. Low open porosity and 2-3 times high closed porosity; 4. High
particle bulk density 3.55-3.6g/cm35, high melting point: 2000 °C6,
chemically inert; 7, good thermal shock resistance; 8, excellent
volume stability; 9, the presence of microcracks; 10, high single
grain strength.
Packaging
1. 1 ton bags in container, 25 MT/20'FCL.
2. 25kg bags in container, 25 MT/20'FCL
3. 25kg bags in ton bags, then in container, 25 MT/20'FCL
4. as the customer' request
Packaging of SK37 High Alumina Refractory Brick
1.on wooden pallets with plastic cover: wooden pallet size :930*930
or 1000*1000mm,
2.Load weight of each pallet: 1.5-2.0 tons,
Shipping of SK37 High Alumina Refractory Brick
1.Our packaging is as per customer’s request
2.Normal goods delivered by sea transport
3.Sample shipping by express
4.We will shipping and delivery goods timely, quality and quantity
guaranteed, and also in accordance with the contract and customer's
requirement completely.
Delivery:
15-30 days working day for large quantity. The shipment we will
arrange as soon as possible. Of course, if it is a custom products,
the shipping time will delay.
Sample:
Usually by EMS, DHL, UPS, TNT, FedEx. Anyway you like. Bulk order: Usually by sea.
Payment:
It can be through T/T, L/C at sight. The specific terms determined
according to the quantity of the goods, etc.
Your inquiry related to our product & price will be replied
within 24 hours.
Export:
Our products have been exported to many countries: Australia,
Chile, USA, Russia, UK, Indonesia, etc., good quality have be
approved by our clients.
1.Timely response,
Timely response to your inquiry, multiple choice recommendations based on your demand,quickly respond mails and provide solutions.
2.Free sample of dry ramming mass
Sample and trial order are accepted for the quality evaluation
3.Strict quality control
Arrange production on time and control quality strictly.
4.Shorter delivery time.
Book the earliest vessel or plane to guarantee the delivery time.
5.Professional Services
Provide all the detailed news and pictures from order to delivery;offer relative export documents and original certificate if needed;warm and considerable after-sale service.
Henan hongtai kiln refractory co., LTD. : "quality first, reputation first, customer first: it is our
aim."Scientific management, strong technical force, perfect testing
means, advanced technological equipment and stable product quality
are the guarantee of quality service.Henan hongtai kiln
refractories co., LTD sincerely hopes to cooperate with you hand in
hand and in good faith.
Henan hongtai kiln refractory co., LTD. Main products are high alumina brick, clay brick, fused zirconium
corundum brick, fireproof ball lightweight insulation brick,
wear-resistant pouring material, corundum pouring material, low
cement high strength pouring material, impermeable material,
self-flowing material, plastic material, and various types of
refractory materials.For different industries, the cement industry
with anti-flaking high-alumina bricks, alkali resistant bricks,
phosphate bricks;Boiler industry USES all kinds of brand
wear-resisting brick, corundum brick, mullite brick and other
finalizing materials.The company insists on "product quality is the
life, enterprise integrity is the foundation", in the fierce market
competition, won many users' trust and praise.The products are sold
all over the country, as far as Vietnam, India, Korea, Pakistan,
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