Ampoule filling line Automatic Ampoule washing filling and sealing Machine Customizable
Brand Name:Lingyao
Certification:ISO1348-2016
Model Number:LYAPL1-20-I
Minimum Order Quantity:1 unit
Delivery Time:180 work days
Payment Terms:D/A, D/P, T/T, Western Union, MoneyGram
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No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
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within 34 hours
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Product Details
Ampoule filling line Automatic Ampoule washing filling and sealing Machine Customizable
The advantage of the Ampoule filling line
Heating Oven with Hot Air Circulation: Ensures uniform heating and drying of vials, leading to consistent product quality.
Power Outage Protection: Prevents loss of production and damage to equipment during power interruptions, ensuring continuous operation.
Water Cooling System: Helps maintain optimal operating temperatures, preventing overheating and ensuring equipment longevity.
Automatic Pressure Balance Adjustment System: Ensures stable pressure conditions within the production line, improving process efficiency and product quality.
The pharmaceutical ampoule filling line typically consists of several key components, including:
- Ampoule washing machine: Cleans and sterilizes the glass ampoules before filling to ensure product purity.
- Ampoule filling machine: Fills the cleaned ampoules with the desired pharmaceutical product accurately and precisely.
- Ampoule sealing machine: Seals the filled ampoules to maintain product integrity and prevent contamination.
- Inspection system: Checks the filled and sealed ampoules for defects, such as cracks or leaks, to ensure product quality.
- Labeling and packaging equipment: Labels the filled ampoules with necessary information and packages them for distribution.
The pharmaceutical ampoule filling line is crucial for pharmaceutical companies to efficiently and accurately fill ampoules with medications while maintaining high quality and safety standards.
| technical parameters | ||||
| product model | LYQCL100+LYASMR 620/43+LYAGF8 | |||
| size range | 1-20ml national standard ampoules | |||
| Output(1-2ml) | 16000-22000pcs/h | |||
| Output(5-10ml) | 8000-12000pcs/h | |||
| Output(20ml) | 5000-7000pcs/h | |||
| Clarity | ＞99% | |||
| Breakage rate | ≤1%(whole line) | |||
| Filling Precision | ±0.5-2%(according to pharmacopoeia standard) | |||
| Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h | |||
| Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h | |||
| Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas | |||
| Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h | |||
| Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h | |||
| Exhaust volume | 3500-4100m³/h | |||
| Net weight | 7800(kg) | |||
| Total power | around 72kw 380V 50HZ | |||
| Outline size | around 9940x2260x2445mm | |||
Performance Features
◆ Vertical Ultrasonic Bottle Washer: The machine adopts a
combination of ultrasonic online cleaning and separate alternating
water and air jet cleaning, making it the most popular and
effective cleaning equipment internationally with excellent visible
foreign matter detection. It has a wide adaptability and low bottle
breakage rate. Throughout the entire cleaning process, water and
air are sprayed independently through separate nozzles, with each
nozzle fixed for a specific cleaning medium to complete a rinsing
or cleaning process, thus avoiding cross-contamination and dead
corners, in compliance with the requirements of the new version of
GMP.
◆ Tunnel-Type Hot Air Circulating Sterilizing Oven: The oven utilizes laminar flow principles and high-speed hot air sterilization process, allowing containers to achieve A-grade standard laminar flow environment within the sealed tunnel for the complete production process of preheating, drying sterilization, and cooling until the bottles are discharged. It is currently the most popular and effective drying and sterilization equipment internationally, with uniform heat distribution, excellent heat removal effect, and equipped with mesh belt ultrasonic online cleaning, power failure protection, and automatic wind pressure adjustment system.
◆ Vertical Ampoule Filling and Sealing Machine: The machine adopts a balcony-type design structure, and the screw turntable bottle transfer can automatically complete bottle separation, pre-flushing with nitrogen, filling, post-nitrogen filling, preheating, and sealing by pulling. It operates smoothly with a high pass rate for finished products.
◆ The entire line adopts advanced intelligent electrical control technology and a simple and intuitive human-machine interface, achieving electromechanical integration design. It can realize both front and rear linkage control and standalone operation, ensuring the normal operation of the entire line. It can display the machine's operating status and fault display, self-diagnosis of faults, fault analysis, and elimination methods, enabling the entire production process to achieve automated control.
Q&A for ampoule filling line:
Q:How does labeling and packaging equipment contribute to the filling line?
A:Labeling and packaging equipment labels the filled ampoules with necessary information and packages them for distribution and sale.
Q:What are the advantages of using an automated ampoule filling line?
A:Automated ampoule filling lines offer higher efficiency, accuracy, and consistency in the filling process, leading to increased productivity and improved product quality.
Ampoule filling line Automatic Ampoule washing filling and sealing Machine Customizable
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