Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing Accuracy
Brand Name:Lingyao
Certification:CE, ISO, GMP
Model Number:LYAPL1-20-I
Minimum Order Quantity:1 unit
Delivery Time:180 work days
Payment Terms:D/A,D/P,T/T,Western Union,MoneyGram
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No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
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Product Details
Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing Accuracy
Designed specifically for insulin and other high-value biologics, this sterile ampoule filling machine combines precision engineering with pharmaceutical-grade compliance to meet the stringent demands of modern drug manufacturing. With a 0.5% dosing accuracy, it ensures consistent insulin dosage delivery, minimizing product waste and maximizing batch yield—critical for cost-sensitive and high-compliance markets like the Middle East, where diabetes prevalence exceeds 20%.
Key Features Delivering Tangible Value:
- Ultra-Compact Design for Flexible Layouts
- Optimized footprint (1.8m × 1.2m) suits small-batch production and cleanroom environments, ideal for regional pharmaceutical hubs in Dubai or Saudi Arabia seeking space-efficient solutions.
- Modular structure allows integration with existing isolator or RABS systems for aseptic processing.
- Zero-Contamination Guarantee
- Full CIP/SIP (Clean-in-Place/Sterilize-in-Place) functionality reduces downtime between batches.
- 316L stainless steel contact surfaces and FDA-compliant seals prevent leaching, ensuring compliance with WHO GMP and ISO 14644-1 Class 5 standards.
- Adaptive Temperature Control
- Patented cooling jackets maintain insulin at 2–8°C during filling, crucial for heat-sensitive biologics in Middle Eastern climates.
- Real-time viscosity monitoring adjusts pump speeds to handle temperature-induced liquid variations.
- Smart Production Analytics
- HMI touchscreen tracks fill weight (2–500ml range), rejects under/overfilled ampoules, and generates audit-ready reports for FDA/EMA submissions.
- OEE (Overall Equipment Effectiveness) dashboard identifies bottlenecks, boosting throughput to 26,000 ampoules/hour.
20ml ampoule filling machine sop Spec:
| technical parameters | ||||
| product model | LYQCL100+LYASMR 620/43+LYAGF8 | |||
| size range | 1-20ml national standard ampoules | |||
| Output(1-2ml) | 16000-22000pcs/h | |||
| Output(5-10ml) | 8000-12000pcs/h | |||
| Output(20ml) | 5000-7000pcs/h | |||
| Clarity | ＞99% | |||
| Breakage rate | ≤1%(whole line) | |||
| Filling Precision | ±0.5-2%(according to pharmacopoeia standard) | |||
| Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h | |||
| Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h | |||
| Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas | |||
| Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h | |||
| Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h | |||
| Exhaust volume | 3500-4100m³/h | |||
| Net weight | 7800(kg) | |||
| Total power | around 72kw 380V 50HZ | |||
| Outline size | around 9940x2260x2445mm | |||
| ** Configuration** | Details |
| Number of Filling Needles | 12 needles |
| Suitable Vial Size | 1-10ml |
| Output Capacity | ≥24,000 vials/hour |
| Accuracy | ±1% |
| Nitrogen Consumption | 0.2-0.3 Mpa, 1.5-2.5 m³/h |
Why This Machine Outperforms Competitors?
- Seamless Scalability: Upgradeable from manual loading to robotic arm automation as production demands grow.
- Energy Efficiency: servo motors reduce power consumption by 30% versus traditional fillers.
- Material Savings: Peristaltic pump technology cuts insulin waste to <0.5ml per 100ml batch, saving ~$12,000 annually for mid-sized facilities.
Ideal For:
- Insulin manufacturers supplying GCC countries requiring halal-certified biologics.
- CDMOs handling cytotoxins or monoclonal antibodies needing isolator-compatible systems.
- Hospitals producing in-house sterile preparations under USP <797> guidelines.
Equip your facility with a sterile ampoule filling solution that bridges precision, compliance, and ROI—request a live demo today to validate performance with your specific insulin formulation.
Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing Accuracy
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