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Revolutionize Your Chemical Packaging with the All-in-One Vial
Filling and Capping Solution
Engineered for the demanding needs of polyurethane adhesives and specialty chemical formulations, our 5-20ml Vial Filling and Capping Machine combines cutting-edge automation with industry-leading durability.
Designed to handle viscous fluids (up to 50,000 cP) while
maintaining ±0.5% dosing accuracy, this machine ensures consistent fills for critical applications
like industrial adhesives, sealants, and reactive resins.
Key Innovations for Chemical Excellence:
1️⃣ Anti-Corrosion Mastery: Built with 316L stainless steel and PTFE-coated components, this machine resists aggressive
solvents and acidic/alkaline formulations, extending lifespan in
harsh environments.
2️⃣ Dynamic Viscosity Adaptation: Patented servo-driven ceramic piston pumps adjust seamlessly to fluid variations, eliminating air bubbles and
leaks during high-speed filling (up to 300 vials/minute).
3️⃣ CIP/SIP Compliance: Integrated Clean-in-Place (CIP) ports and steam-sterilizable
pathways meet ISO 15378 standards for cross-contamination-free
production batches.
4️⃣ Smart Leakproof Capping: Dual-stage torque control ensures hermetic seals for volatile
adhesives, validated by 99.8% closure integrity in third-party tests.
Below is the main spec of our vial filling and capping machines:
Model | LYQCL80+LYASMR620/48+LYKGF8 | LYQCL1000+LYASMR620/48+LYKGF10 | LYQCL120+LYASMR620/55+LYKGF12 |
Adaptive Spec | 2-30ml national standard vials | 2-30ml national standard vials | 2-30ml national standard vials |
Capacity | 6000-12000pcs/hr | 6000-18000pcs/hr | 6000-26000pcs/hr |
Clarity | >99% | ||
Breakage rate | <0.5% | ||
Filling Torlerance | 1.5 % | ||
Fresh Water consumption | 0.2-0.4Mpa/0.6-1.0 m3/hr | ||
Clean compressed air consumption and pressure | 0.3-0.6Mpa/35-80 m3/hr | ||
Pass rate of stopping | > 99% | ||
Pass rate of capping | > 99% | ||
vacuum pumping speed | 60m3/h(external distribution) | ||
Exhuast volume | 3500-4800m3/h | ||
Weight | 9300 KGs | ||
Total Power | about 90kw 380v 50Hz | about 93kw 380v 50Hz | about 110kw 380v 50Hz |
Size | about 12600 X 2260 X 2445mm | about 12600 X 2260 X 2445mm | about 13200 X 2260 X 2445mm |
Pictures:
Why Choose This Machine?
Ideal for polyurethane adhesive manufacturers, epoxy producers, and specialty chemical labs, this vial filling line guarantees 24/7 reliability while slashing waste and downtime. Request a live demo to see how it transforms your packaging workflow!