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fully automatic rotational molding machine controlled by PLC
Product Description:
The Shuttle Rotomolding Machine is a state-of-the-art manufacturing solution that brings efficiency, automation, and energy-saving technology to the forefront of plastic production. Designed to cater to a wide range of rotational molding products, this machine is an indispensable tool for businesses looking to streamline their production processes and boost their competitiveness in the market. The Shuttle Rotomolding Machine is a perfect blend of innovation and performance, making it a key investment for producers in various industries.
One of the machine's most significant features is its quick heating time. With an impressive 20-minute heating period, the Shuttle Rotomolding Machine ensures rapid cycle times, enabling users to increase their throughput and meet high-demand production schedules. This swift heating time is facilitated by a powerful burner capable of delivering 500,000 Kcar, which translates to efficient energy usage and reduced operating costs.
The control principles of plastic machinery mainly encompass the following several aspects:
1. Temperature Control
Heating System: The temperature within the heating furnace is
monitored in real time by a temperature control instrument and
sensor to ensure that it remains stable within the preset range.
The control system will automatically regulate the heating power to
maintain a uniform heating effect.
Cooling System: Similarly, the temperature of the cooling water or
air is monitored by sensors to ensure that the mold can be rapidly
cooled after molding, preventing product deformation.
2. Rotation Control
Driving System: The rotation of the mold is driven by a motor, and
the control system can set the rotation speed and direction.
Usually, bidirectional rotation is supported to ensure uniform
distribution of the plastic.
Timing Control: The system can set the rotation time for different
stages to achieve the optimal molding effect.
3. Automation Control
PLC Control: Tower rotational rotational molding machines are
typically equipped with a programmable logic controller (PLC) for
overall process control and monitoring. PLC is capable of
automatically executing each step such as heating, rotation, and
cooling in accordance with the preset program.
Human-Machine Interface: Through a touchscreen or button panel,
operators can conveniently input parameters, monitor the production
status, and conduct fault diagnosis.
● Available heat sources: natural gas, liquefied gas, or diesel - multiple options;
● Highly efficient insulated heating chamber, low energy consumption;
● Each arm operates independently, with no interference;
● Functional interlocks ensure safe and stable operation of the equipment;
● Real-time monitoring of heating chamber temperature to ensure product quality;
● Storage function for process recipes for easy production management;
● Comprehensive touch screen interface with easy-to-use functions;
● Built-in fault self-diagnosis function for easy maintenance;
● Remote fault diagnosis can be achieved;
● Fully automatic control system, easy to operate and time-saving, with high production efficiency.
Parameter | Specification |
name | Shuttle roller molding machine |
specification | 3500X3500 |
Fuel | Natural gas, diesel |
Gas pressure | 10KPA |
Oven-type | Circle |
Methods of Mold Heating | Hot air circulation |
Arm Motor | 5.5KW |
sub-shaft motor | 3.7KW |
Small car motor | 1.5KW |
Circulation Fan Motor | 11KW |
Cooling fan | 2.2KW |
Specifications of the burner | 700000 Card |
Control system | Siemens |
Type | Automatic |
Machine Type | Mechanical drive |
Raw material | LLDPE PVC HDPE |
Mould | Aluminum alloy mold, steel mold |
Arm | 2 |
Arm form | Telescopic arm, L-arm customization |
Support and Ser vices:
Our roto moulding Machine comes with comprehensive technical
support and services to ensure that our clients experience minimal
downtime and maximum productivity. Our dedicated team of experts is
available to provide guidance on installation, operation, and
maintenance to optimize the performance of your equipment. We
provide troubleshooting assistance for any operational challenges
you might encounter, ensuring that any issues are resolved
promptly.
We offer regular maintenance services to keep your roto moulding
Machine in peak condition. Our preventive maintenance programs are
designed to detect and prevent potential issues before they can
impact production. In the event of a breakdown, we have a rapid
response protocol to provide immediate assistance and get your
machine back up and running as quickly as possible.
Packing and Shipping:
The roto moulding Machine is securely packaged in a heavy-duty
industrial-grade wooden crate, ensuring maximum protection during
transit. The crate is constructed to withstand the rigors of
international shipping, with reinforced corners and sturdy pallets
for easy handling and movement. The machine is anchored inside the
crate with strong bolts and wrapped in a protective film to prevent
moisture, dust, and other contaminants from affecting the
machinery. The crate's exterior is clearly labeled with handling
instructions and product details for efficient identification and
processing.
Q1: What types of products can the Tianyang Rotational Molding roto moulding Machine produce?
A1: This series of rotational molding machines is suitable for
producing rotational molded products such as water tanks, fuel
tanks, military boxes, insulated boxes, urea tanks, floats,
automotive parts, water troughs, septic tanks, etc.
Q2: What materials are compatible with the Tianyang Rotational
Molding roto moulding Machine?
A2: Our roto moulding machine is designed to work with a variety of
thermoplastic materials such as PE (Polyethylene), PP
(Polypropylene), PVC (Polyvinyl Chloride), PET (Polyethylene
Terephthalate), and others. The machine's specifications can
provide further details on material compatibility.
Q3: Can the Tianyang Rotational Molding roto moulding Machine handle different mold sizes?
A3: Yes, the machine is designed to accommodate molds of different
sizes. It offers flexibility in terms of mold dimensions, allowing
manufacturers to produce a diversified product range without the
need for multiple machines.
Q4: How does the Tianyang Rotational Molding roto moulding Machine ensure product consistency and quality?
A4: Our roto moulding machine is equipped with advanced control
systems that monitor and adjust the processing parameters to ensure
consistent product quality. It maintains precise control over
factors such as temperature, pressure, and molding time, which are
crucial for the quality and repeatability of the final products.
Q5: What after-sales support does Tianyang Rotational Molding offer
for the roto moulding Machine?
A5: Tianyang Rotational Molding provides comprehensive after-sales
support including installation guidance, operational training,
technical assistance, and maintenance services. Our team is
dedicated to ensuring that our customers can maximize the
productivity and lifespan of their roto moulding machines.
Q6: When did Tianyang Rotational Molding Machinery start manufacturing?
A6: Tianyang Rotational Moulding Technology Co., Ltd. has been manufacturing rotational moulding machines since 2006, with a history of 18 years.
Q7: Tianyang Rotational Moulding Machinery is mainly sold to where?
A8:The Tianyang Rotational Molding brand, originating from Zhejiang, is a leader in the field of roto moulding technology. Their state-of-the-art automa roto moulding machines are designed for efficiency and reliability, Tianyang automatic plastic molding machine exported to Europe, Spain, Romania, Russia, Southeast Asia Indonesia, Malaysia, Philippines, South Korea, Japan and other countries,