Energy Saving Shuttle Type Rotomoulding Machine PLC Control System Professional machinery for making water tanks.

Energy-saving Automatic Rotational Molding Machine

The degree of automation in a rotational molding machine can vary depending on the model and design, but modern rotational molding machines typically have a high degree of automation. Here are some key aspects that demonstrate the level of automation in a rotational molding machine:

Overall, the level of automation in a rotational molding machine can vary widely depending on the specific design and requirements of the machine.

1. PLC Control System
Programmable Logic Control: Most modern rotational molding machines are equipped with programmable logic controllers (PLC) that enable automated control and precise management of key parameters such as heating, cooling, and rotation.
User-friendly Interface: Through the human-machine interface (HMI), operators can easily set up, monitor, and adjust the production process.
2. Automatic Loading System
Material Injection: Some rotational molding machines are equipped with automatic material loading systems that can accurately inject plastic material into the mold, reducing manual intervention and improving production efficiency.
3. Automated Heating and Cooling
Real-time Temperature Control: The temperature during the heating and cooling process can be monitored in real-time and automatically adjusted to ensure that the mold operates at the optimal temperature, improving product quality.
Adjustment of Heating Time: The system can automatically adjust the heating and cooling time based on the characteristics of the mold and the product.
4. Automatic Demolding
Opening and Removal of Molds: Some high-end machines can automatically open the mold and remove the finished product, further reducing manual operation.
5. Fault Monitoring and Alarm System
Real-time Monitoring: An inbuilt fault detection system can monitor the operating status of the equipment and immediately issue an alarm if an anomaly occurs, taking appropriate measures.
Data Recording: Automatic recording of key production data for quality tracking and subsequent analysis.
6. Integrated Production Line
Integration with Other Equipment: Rotational molding machines can be integrated with other production equipment (such as mixers and packaging machines) to form an automated production line, improving overall production efficiency.
7. Flexible Production Scheduling
Switching Between Multiple Products: Modern rotational molding machines can quickly switch production settings for different products to meet small-batch, multi-variety production requirements.

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Features:

● Available heat sources: natural gas, liquefied gas, or diesel - multiple options;

● Highly efficient insulated heating chamber, low energy consumption;

● Each arm operates independently, with no interference;

● Functional interlocks ensure safe and stable operation of the equipment;

● Real-time monitoring of heating chamber temperature to ensure product quality;

● Storage function for process recipes for easy production management;

● Comprehensive touch screen interface with easy-to-use functions;

● Built-in fault self-diagnosis function for easy maintenance;

● Remote fault diagnosis can be achieved;

● Fully automatic control system, easy to operate and time-saving, with high production efficiency.

Applications:

This series of rotational molding machines is suitable for producing rotational molded products such as fuel tanks, military boxes, insulated boxes, urea boxes, pipe wells, floats, automotive parts, water troughs, septic tanks, etc.
Arm configurations available include straight arm, L-arm, and C-arm, which can be selected as needed.

Support and Services:

The Shuttle Rotomolding Machine is designed to provide reliable and consistent performance for your rotomolding needs. Our Product Technical Support and Services team is dedicated to ensuring that your machine operates at its best. We offer a comprehensive range of services to support your Shuttle Rotomolding Machine, including:

Installation Assistance: Our experts are available to guide you through the installation process, ensuring that your machine is set up correctly for optimal operation.

Operational Training: We provide detailed training sessions for your staff to familiarize them with the machine's features and functions, enabling them to operate it efficiently and safely.

Preventive Maintenance: To help keep your Shuttle Rotomolding Machine running smoothly, we offer preventive maintenance services to identify and address potential issues before they become problems.

Technical Support: Our technical support team is ready to assist you with any questions or challenges you may encounter. Whether you need troubleshooting advice or help with machine settings, we're here to help.

Parts and Repairs: We supply a full range of genuine replacement parts for your machine, and our skilled technicians can carry out repairs as needed to maintain your machine's performance and longevity.

Software Updates: Keep your Shuttle Rotomolding Machine up to date with the latest software enhancements and features. We provide timely updates to ensure your machine benefits from the latest technological advancements.

Customization Services: If you have specific needs or requirements, our team can work with you to customize your machine for specialized applications, providing tailored solutions for your unique manufacturing challenges.

Our commitment to excellence ensures that you receive the highest level of support and service for your Shuttle Rotomolding Machine. We strive to provide solutions that enhance your productivity and ensure the long-term success of your rotomolding operations.

Packing and Shipping:

The Shuttle Rotomolding Machine is professionally packaged to ensure its safety and integrity during transport. The main body of the machine is encased in a robust wooden crate, providing strong protection against impacts and environmental factors. All sensitive components are securely fastened and wrapped in protective materials to prevent any movement or damage. Clear labeling on the exterior of the packaging indicates the handling instructions and the package contents.

Prior to shipping, the packaged machine undergoes a thorough inspection to guarantee that it meets all quality standards. The machine is then loaded onto the freight carrier using appropriate equipment and techniques to maintain stability and prevent any shifting during transit. Each shipment includes a detailed packing list and the necessary documentation for customs clearance and installation. Clients are advised to inspect the packaging upon arrival and report any concerns immediately to ensure prompt resolution.

FAQ:

Q1: What types of products can be manufactured using the Tianyang Rotational Molding Shuttle Machine?

A1: The Tianyang Rotational Molding Shuttle Machine is capable of producing a wide range of hollow plastic products. This includes items such as large storage tanks, containers, kayaks, play equipment, and automotive components. Its versatility allows for the production of both simple and complex shapes.

Q2: What materials are compatible with the Tianyang Rotational Molding Shuttle Machine?

A2: The machine is designed to work with various polyethylene-based materials, including LLDPE (Linear Low-Density Polyethylene), HDPE (High-Density Polyethylene), and cross-linked polyethylene. It is also capable of processing other thermoplastic materials suitable for rotational molding.

Q3: Can the Tianyang Rotational Molding Shuttle Machine handle multiple molds at once?

A3: Yes, this shuttle machine is designed to accommodate multiple molds depending on their size and the capacity of the machine. This allows for increased production efficiency and flexibility in manufacturing different products simultaneously.

Q4: What is the typical cycle time for a product made on the Tianyang Rotational Molding Shuttle Machine?

A4: The cycle time varies depending on the size and complexity of the product, as well as the material being used. Generally, cycle times can range from 45 minutes to 3 hours. The machine's advanced controls allow for precise time management to optimize production efficiency.

Q5: How does the Tianyang Rotational Molding Shuttle Machine ensure uniform thickness in molded products?

A5: The machine uses a combination of rotational movement along two perpendicular axes and precise temperature control to ensure consistent material distribution throughout the mold. This results in products with uniform wall thickness and high-quality finishes, typical of the rotational molding process.

Zhejiang Tianyang Rotational Technology Co.,Ltd. is located in Anji, Zhejiang, a famous eco-tourism city in China. The company is located in Anji Xiaoyuan Development Zone intelligent manufacturing Industrial Park, is a global rotoplastic technology research and development platform technology enterprises, Set rolling plastic equipment research and development, mold research and development production, sales and services integrated high-tech company.

The company has first-class talents and technical backup, has a strong technology research and development, production and post-sale service team, the company to advance technology and service as the core, firmly adhere to science and technology innovation, The technology of "Tianyang" brand series rotomolding equipment is at the leading level in China. Products are exported to Japan, South Korea, Spain, Russia, Brazil, Malaysia, Indonesia and other foreign customers.

The company holds the promise of "customer first, forge ahead; Be alert to danger in times of safety and never break new ground; Super in, grasp the future "business philosophy, adhere to the" customer first "principle to provide our customers with quality products and services.