Product Details
High-Speed Non-Stop Lap Joint Paper Coating Machine for Thin Paper
Type
Coating Machine Configuration Description
FM-TL1350 is a coating machine with special technology developed by
Wenzhou Fengming Machinery Co., Ltd. to respond to the trend of
green environmental protection and effectively replace the
production of paper products with PE / PLA laminating technology. This machine is designed for thin paper without plastic
coating. The lower part of this machine adopts PLC for logic
control, and the upper part adopts touch screen for man-machine
exchange. The power of the whole machine is driven by frequency
conversion and motion controller. The coating speed is steplessly
adjusted through the man-machine exchange interface. The drying
system adopts dual control of temperature control and speed curve to provide a more concise, safe and humanized experience for operation
and maintenance.
Main Electrical Configuration:
- PLC: Yaskawa, Japan
- Man-machine exchange: WIENVIEW
- Rewinding and unwinding power: Danma
- Coating and Drying oven power: Yaskawa, Japan
- Feedback system: Koyo, Japan
- Temperature control system: Omron, Japan
- Low-voltage electrical appliances: Eaton
- Power adjustment: Hanmei
Whole machine configuration:- Unwinding system: adopts a rotary automatic feeding and unwinding
system, unwinding adopts asynchronous servo drive, A and B axis
reloading through a rotating motor, automatic cutter mechanism to
achieve high-speed non-stop lap joint paper.
- Tension adopts frequency converter to control asynchronous servo
for active discharging, and the discharging speed is controlled by
frequency converter vector to make the whole machine reach a
constant tension.
- The process adopts EPC correction device to correct the deviation
of the original paper.
- Coating device
- The coating adopts Yaskawa servo to control the coating anilox roller for quantitative coating.
- The glue supply part is controlled by a pneumatic diaphragm pump.
- Drying part
- Fengming special curved thin paper coating oven
- The oven is equipped with an automatic paper threading mechanism,
which is convenient and quick to thread paper, and avoids the high
temperature contact between workers and the oven.
- It is worth noting that the unique structure of the oven can
effectively solve the serious curling and wrinkling problems after
thin paper coating.
- The passing roller in the oven is equipped with bearings. But in
order to reduce scratches, an independent over-roller power system
is specially equipped. Thereby reducing the friction tendency of
the roller.
- The whole oven is equipped with a waste discharge system. Used for
exhaust gas emission.
- The outlet of the oven is equipped with an air cooling system to
cool the surface of the material.
C. Receiving and traction- This part is equipped with a small traction power, and a tension
swing arm is used for speed deviation compensation. (According to
the production material, it can be dispensed with, just separate
the traction roller)
- This group is equipped with an EPC correction system before
receiving, which is used to correct the skewing of the paper after the long paper path runs. The winding can better
present a flat end surface.
D. Rewinding part- Using rotary A and B axis automatic roll changing device.
1. The rewinding adopts asynchronous servo control of A and B
rolls, and the A and B rolls can be changed at a high speed without
stopping the machine through the cutter mechanism.2. The winding is equipped with an automatic correction system, and
the paper is automatically corrected to ensure the smooth winding
of the paper.3. The rewinding is equipped with a slitting mechanism to realize
the random control of large and small rolls.E. Water cooling system (this system is optional for customers according to their requirements)- This system can provide an efficient cooling unit after air cooling
and before winding. Forced cooling for some products with large
thermal inertia.
- There are two forced cooling water rolls arranged in "S" type, and
the power of the water rolls comes from a separate drive motor.
- The energy source for cooling is an independent refrigeration
exchange unit with a compressor. Independent control of cooling
water temperature.
Power configuration (299KW)A. Power system (174.56KW)Item | pc | Power | Total Power |
Unwinding asynchronous servo motor | 2 | 30KW | 60KW |
Rewinding asynchronous servo motor | 2 | 30KW | 60KW |
Coating servo motor | 1 | 4.4KW | 4.4KW |
Traction servo motor | 2 | 4.4KW | 8.8KW |
Rotating motor | 2 | 4KW | 8KW |
Slitting motor | 1 | 1.1KW | 1.1KW |
Paper through motor | 1 | 0.75KW | 0.75KW |
Blower motor | 7 | 2.2KW | 15.4KW |
Water replenishment motor | 1 | 0.75KW | 0.75KW |
Chiller roller motor | 1 | 3.7KW | 3.7KW |
Water Chiller | 1 | 11KW | 11KW |
Water Pump | 2 | 0.33KW | 0.66KW |
B. Heating system: (120KW)Item | pc | Power | Total Power |
Air Blower (1,2,3,4,5) | 5 | 24KW | 120KW |
| | | |
IR(Optional) | 7 | 18KW | 126KW |
C. Others (1KW)
Please note that:
The power statistics are the design and installed power. The
working power of the power system is basically half of the
installed power. The heating power is the set value of actual work.
However, due to the difference in setting parameters and working
speed, the actual power consumption is subject to use.
This configuration table and description are for reference only. If
the company's products are upgraded or changed, the actual product
configuration shall prevail.
package and delivery:
Company Profile
Wenzhou Fengming Machinery Co,Ltd was founded in 2006,is a pro
fessional manufacturer of all kinds of packaging printing
machinery.The com pany has always been in line with the" quality
foundry Fengming brand" and "pursuit of excellence" corporate
philosophy.committedto the development and development of new
products,formed a design,research and develop ment,prodution,sales
as one of the operational system.
The company mainly produces internationally advanced,domestic
leading level of computer color flexographic printing machine,unit
type wide flexog raphic presses and other printing and packaging
machinery products,for domestic and foreign customers to provide
quality products and satisfactory after-sales service.In recent
years,our company adhering to the concept of green environmental
protection,the development of non-plastic environmen tally
friendly machinery products,by the domestic and foreign markets.