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Lightweight Integrated Steel Structure Feed factory and Workshop Building
Product Description
An integrated steel structure feed factory combines efficiency and durability in its design, offering a streamlined and robust solution for feed production. With a focus on seamless integration of various components, such as storage silos, processing equipment, and administrative spaces, this structure optimizes workflow and enhances productivity in the feed manufacturing process. The steel construction ensures strength, versatility, and longevity, while allowing for flexible customization to meet specific operational requirements. From efficient material handling to modern technological integration, an integrated steel structure feed mill provides a reliable and efficient facility for producing high-quality animal feed.
Product Plan drawing
Components of integrated steel structure feed factory workshop building
● Reserve silo
● Raw material workshop
● Finished product shop
● Feed production shop
● Premix workshop
Process Flow Chart
The process is mainly divided into the following steps:
1. Raw material reception and processing
2. Raw material grinding
3. Mixture of ingredients
4. Granulation cooling
5. Packing
6. Finished bulk
Feed production four links
1. Material silo
Raw material receiving link:
(1) Bulk raw material receiving system and bulk storage steel silo system
(2) Bagged raw material storage warehouse
2. Grinding system
The material to be crushed is fed into the top feed port, guided by the feed guide plate from the left or right side into the crushing chamber, under the impact of the high-speed rotating hammer and the friction of the screen plate, the material is gradually crushed, and under the action of centrifugal force and air flow through the screen hole and discharged from the base outlet.
3. Hybrid system
Mixer mixing principle: The material is subjected to mechanical action in the body to produce a comprehensive composite cycle. And when the material is in a state of instantaneous weightlessness, it is widely interleaved to produce shear and diffusion mixing, so as to quickly achieve uniform mixing.
4. Granulation cooling
The tempered powder material is advanced into the die cover, and under the action of gravity, centrifugal force generated by the ring die rotation and the feeding scraper, it is evenly fed into the two pressing zones in the ring die (that is, the wedge space formed by the two press rolls and the ring die, the minimum gap between the press roll and the ring die is 0.1-0.3mm), and the material is compressed by the ring die rotation and squeezed into the ring die hole to form.
Product Specification
Components of steel structure building:
● Primary Framing Elements
Columns, beams members are made by H section steels( hot rolled
section steel/ welded section steel), which will be easily bolted
together at site. A factory primer and facing paintings or
galvanization surface treatment are applied to get better
anti-rusting effect of primary framing elements.
● Secondary Framing Elements
Purlin, tie bar are formed as secondary framing, which will fix on
columns and beams by common bolts.
● Bracing
Round steel is supplied with knee bracing and other supporting
parts that need portal framing, which will improve the stability
and durability of the whole structural hangar.
● Cladding
Roof and Wall are covered by color-coated corrugated steel sheet or
steel sandwich panel, hot dipped with zinc and aluminum compound,
that is fixed to the outside of structural building to protect it
against bad weather or to make it look more attractive and last for
generations.
● Windows and Doors
Plastic Steel Window/Aluminum-alloy Window; Sliding Door/Folding
Door.
● Other Options:
Gutter, Downpipe, Transparent sheet, Ventilator and Bridge Crane
will be fitted according to client’s requirements.
Items | Specification | |
Main Structure | Frame Column and Beam | Q235, Q355 Welded H Section Steel |
Welding | Q235, Q355 Welded H Section Steel | |
Rust Removing | Shot Blasting | |
Surface Processing | Coating or Galvanized | |
High Strength Bolt | Grade 10.9 | |
Secondary Structure | Purlin | C/Z Purlin Size from C120-C320, Z100~Z300 |
Angle Brace | Q235B L-Steel | |
Cross Brace/X Brace | Q235B Round Pipe | |
Tie Bar | Q235B Round Bar | |
Roof System | Roofing Material | Sandwich Panel-Insulated PU/ Glasswool/ Rock Wool/ EPS 50mm-200mm |
Skylight Panel | 1.2mm FRP | |
Gutter | Steel Gutter Galvanized/ Coated 2.0mm-3.0mm | |
Rainspout/Down Pipe | PVC Pipe | |
Wall System | Wall Material | Sandwich Panel-Insulated PU/ Glasswool/Rock Wool/ EPS 50mm-200mm |
Accessories | Sealant, Self-tapping Screw etc | |
Edge Cover | Color Steel | |
Ventilator | Unpowered Axial-Flow Ventilator or Monitor Roof | Customizable |
Door | Electric Rolling Door/Sliding Door/Access Side Door | Customizable |
Window | Aluminum/PVC | Customizable |
Crane | 1-200 T | Customizable |
The products are all fully customizeds, welcome to contact us for your own building.
Product Features
1. Size can be customized
2. Large span, clear span can reach to 70m without middle colums
3. Environment protective, no garbage caused, low demand of
foundation
4. Doors, windows, and interior partitions can be customized and
flexibly fixed
5. Beautiful appearance, different colors for the wall and roof
cladding
6. Cost saving and convenient transportation
7. Fast installation and easy to maintenance
8. Anti-rust and normally more than 50years using lifespan, surface
treament can be paint or hot dip galvanization
9. Safe and stable, can resist 8 grade earthquake
10. Structure can be designed according to the required live load
and local snow load and wind load, can resist typhoon/hurricane
Customization
What will be need to get a price of prefabricated steel structure workshop?
1. The local site Max. wind speed;
2. Snow load if there is snow in local;
3. Size of the workshop (length*width*eave height);
4. Roof and wall material;
5. There is crane inside the workshop or not; If have, pls confirm
the lift tons;
6. Drawing or more specification if have
Our service
Pre-sale Service
1. We will make the plan drawing and give you the accurate budget
of the steel buildings according to the clients' need.
2. The professional and suitable suggestion will be offered
according to local site condition.
3. To inform clients when steel price, shipping freight and
exchange rate are different than before.
4. To send quality inspection report, certificate, etc. to clients.
After-sale Service
1. The detailed construction drawing will be offered.
2. Quick manufacturing and good quality material will be
guaranteed.
3. Production schedule and pictures will send to you every week.
4. Our experienced construction team will come to site to install
the building if need.
Product Processing
1. Cutting
Steel components, such as beams, columns, and plates, are precisely
cut to the required dimensions using advanced cutting techniques,
such as Automatic laser cutting machine, to ensure accurate fitment
during assembly.
2. Assemble
The cut steel pieces are fitted together according to engineering
drawings and specifications.
3. Welding
Welders employ various welding techniques, to join the steel
components securely. Welding creates strong and resilient
connections, enhancing load-bearing capacity.
4. Rust removal
Before surface treatment, any rust or scale on the steel surfaces
must be removed. Techniques like sandblasting, shot blasting, or
chemical cleaning are used to eliminate corrosion, creating a clean
and smooth surface.
5. Surface treatment
Spray painting or hot-dip galvanizing according to customer's
requirements, so that the surface is not corroded.
Packaging And Shipping
Packaging Detail:
The packing method for main steel frame will use steel pallet,
which can be better to protect steel frame and make the loading and
unloading faster and more convenient since it could be taken as a
whole. It could also save the quantity of shipping containers and
cost of ocean freight.
Other parts packed in parcels such as steel purlin and steel sheet,
all loaded into 40ft HQ. Safe and easy handle.
FAQ
1. What kind of company you are?
We are steel structure building Manufacturer located in Qingdao China. We are manufacture factory. And you are welcomed to visit us at any time.
2. What kind of drawing will you provide?
Plan drawing, elevation drawing, sectional drawing, foundation drawing, installation drawing.
3. Can you provide the installation help?
We will provide detailed instruction photos and videos to you. If it is necessary,we will send professional engineers to do the construction guidance, and some skilled workers to help for installation. However, the visa fee, air tickets,accommodation, wages will be provided by buyers.
4. Are the products be tested before shipping?
Yes, we test every batch goods before shipping to make sure all the goods qualified.
5. What is the delivery time?
Delivery time depends on order quantities. In general, the delivery time to the nearest seaport in China will be 30-55 days after receiving the deposit.