Square Hole With Special Hammers Design For High Shear Force Open Ratio As Agreement

Square Hole With Special Design Of The Hammers For Our Custom Made Customer With High Shear Force

Since its inception in 1989, Shanbao Machinery has emerged as a prominent force in the production of feed machinery components. Based in the expansive Meishan Industrial Park in Sichuan, China, the company operates across a 40,000 square meter facility that includes three specialized plants dedicated to forging, casting, and precision machining. With a workforce rich in experience—many members boasting over 30 years in the industry—Shanbao is well-equipped to provide high-quality, reliable products.

Unique Manufacturing Capabilities

One of Shanbao Machinery's standout features is its distinction as the only manufacturer of dies in China that possesses its own forging and casting operations. This vertical integration not only enhances efficiency but also allows for rigorous quality control at every stage of production. As a result, each component produced meets the highest industry standards, reinforcing Shanbao's reputation for excellence.

The Role of Screen Sieves in Feed Production

Among the critical components crafted by Shanbao Machinery are screen sieves, which are integral to the functioning of hammer mills across various sectors, including feed production, biomass pellet manufacturing, and pharmaceuticals. These sieves significantly influence the fineness of the end product, shaped by factors like hole size, shape, and design.

Key Functions of Screen Sieves

1. Particle Size Regulation: The dimensions of the sieve holes are crucial in controlling the size of the ground material. By choosing sieves with varying hole sizes, operators can tailor the particle fineness to meet specific application requirements.

2. Ensuring Material Flow: A thoughtfully designed sieve facilitates consistent material flow within the milling chamber. This design allows ground particles to pass through easily, enhancing operational efficiency.

3.Increasing Efficiency: Well-engineered sieves reduce the likelihood of clogs, promoting a smooth and effective milling process.

How Sieve Size Affects Product Quality

The dimensions of a sieve have a profound impact on the quality of the final product in several key ways:

• Particle Size Distribution: Smaller sieve openings yield finer particles, while larger openings produce coarser materials. This distribution is crucial for applications ranging from animal feed to flour production.

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• Nutritional Value: Finer particles typically have a greater surface area, improving solubility and digestibility—vital for enhancing nutrient absorption in animal feed.

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• Texture and Consistency: The sieve size directly influences the texture of the final product. Uniform particle sizes are essential for consistent processing quality in various applications, including baking.

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• Flowability: The size of the particles can affect how easily the processed material flows. Smaller particles might hinder flowability, complicating handling and mixing.

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• Quality and Stability: In products like flour, finer particles may improve baking quality; however, overly fine particles can reduce shelf life due to increased oxidation.

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• Energy Efficiency: The selection of sieve size also plays a role in energy consumption during milling. Choosing the optimal size can lead to significant savings in operational costs.

Conclusion

Selecting the correct sieve size is paramount to achieving the desired quality, efficiency, and functionality of the final product. As Shanbao Machinery continues to innovate within the feed machinery sector, its unwavering commitment to quality and expertise solidifies its position as a leader in the industry. Clients can trust Shanbao to deliver top-tier products tailored to meet their specific needs, ensuring excellence in every aspect of feed production.

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Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.