High Vacuum Furnace Heat Treatment and Customizable Extruder Flat Dies for Enhanced Feed Production

Introduction:

The flat die is an essential component of extruders used for producing various types of aquatic feed, including sinking, floating, and suspended feed. Shanbao Machinery is dedicated to providing customizable flat die solutions that cater to the specific needs of your feed formulations. Our tailored hole designs and commitment to precision production ensure that you receive high-quality products that enhance your feed production efficiency. Trust us to deliver the innovative solutions you need to optimize your operations and achieve superior results

Advantages of Shanbao Machinery:

Customizable hole design: Our customizable hole designs are crafted to meet the specific requirements of different formulations, ensuring that your feed production runs smoothly and efficiently.

1. Small angle deep cone: This design is particularly effective for multi-fiber formulas, which often face challenges related to blockage

2. Spherical arc: Best suited for low-starch formulations, this hole design helps maintain the integrity of the feed ingredients while promoting efficient pelletization. The spherical arc shape optimizes material flow, enhancing overall productivity.

3. Large angle: Specifically designed for feeds with minimal expansion, the large angle holes facilitate smoother production processes, ensuring that the pellets maintain their desired characteristics without excessive expansion.

Precision Production Process

Our commitment to delivering high-quality pellet dies is evident in our meticulous production process:

1. Superior raw materials: We prioritize the use of top-grade raw materials to ensure durability and performance. Our materials undergo rigorous quality checks, and we implement appropriate heat treatments to further enhance their strength and resilience. This attention to detail guarantees that our products meet the highest industry standards from the outset.

2. Advanced CNC drilling technology

To achieve unparalleled precision and finish in our pellet dies, we utilize state-of-the-art CNC drilling machines. This advanced technology allows us to create holes with exceptional accuracy, ensuring that each die performs consistently and effectively. The precision achieved through CNC drilling enhances the overall quality of the pellets produced, leading to improved feed performance.

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Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.