Dual Components Glue Dispensing & Potting Machine Professional
for Electronic Sensors Making
Glue dispensing machine, also known as AB double-liquid glue
dispensing machine, is an automated machine that controls fluids
and drips, coats, and seals liquids on the surface or inside of
products to achieve sealing, fixing, waterproofing, etc. Generally,
two-component glue is used. It is mainly used for bonding, pouring,
coating, sealing, and filling of glue, oil, and other liquids in
product processes. The automated glue dispensing machine can
realize the dispensing of irregular shapes such as points, lines,
arcs, and circles.
Introduction Applicable liquids adhesive Generally two-component glue used in glue dispensing machines , also known as AB glue, but it
is also applicable to single-component glue. Glue A is the main
agent and glue B is the curing agent. The most widely used glues on
the market are epoxy resin, polyurethane, and silicone. The ratio
of curing agent to epoxy resin is 1:1, 2:1, 5:1, 4:3, and 10:1
Machine picture
Machine description and working principle
Compound materials A & B are kept in two tanks separately. There are two sets of
metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each
other in the mixer pipe and dispensed out according to the
programmable data.
Machine Breif introduction
1. The whole bucket of glue only be placed on the tank side of the
machine, and the equipment can be automatically extracted without
manual pouring into the storage bucket.
2. The storage tank can be customized according to the potting of
AB glue in each hour.
3. The storage tank has automatic defoaming function and material
location level detection function.
4. The tank can be customized according to your glue need, such as:
automatic stirring, automatic constant temperature, air drying,
etc. ..
5. High-precision screw pump (gear pump / plunger pump) pushes glue
through the cavity, with high pressure and fast glue output.
6. The servo motor drives the screw pump , the speed of each pump
can be set separately, to keep the flow speed of each pump, To
achieve the required mixing ratio (1: 1--1: 10 adjustable).
7. Equipped with dynamic mixing device to make the mixing of glue
more uniform.
8. Equipped with automatic cleaning function, no need to manually
cleaning the machine, avoid manual cleaning trouble.
9. Equipped with 500 * 500mm mechanical arm, which can edit the
running path, To actual perfect potting ab glue at correct location
on product
Options:
1.Dispensing with Dozing nozzle or Static mixer/dynamic mixer
2.Constant or Variable resin:hardener mixing-ratio
3.Single or Multi Dispenser Potting
4.Fixed or Moveable dosing nozzle (Dispensing)
(X-Y-Z axis movement or interpolation)
5.Automatic Loading & Unloading of Trays
6.Ability to dosing different quantities of raw materials to
different locations in one program
7.Automation: pre-heating and curing oven with conveyor
8.Extra degassing tanks for uninterrupted production
Dosing Pumps
1. Very precise even at very low volumes
2.Constant mixing ratio ensures faultless dosing
3. Metering pumps ensures minimal amounts of reactive mix
4.Temperature controlled design
5. Resistant to abrasion even when filled with high abrasive
casting resins and does not require maintenance
Machine Vacuum Tank Agitator
1. Full homojenization
2.No sedimentation
3. Perfect degassing
Static Mixer /dynamic mixinng
1.Perfect homogenization without dead space
2. Abrasion resistant & low maintanence
3.Temperature controlled design
4. Ensures optimal viscosity of reactive compounds at constant
temperature
5.Provides very long service life with a closed cleaning system
Technical Specifications
1.Vacuum PumpUp to 1mbar
2.Nozzle Movement Motor: AC servomotor Linear X,Y,Z axis
3.Nozzle Movement DistancesX:500mm, Y:500mm, Z:100mm
4. Control SystemPLC
5. Power SupplyTriple Phase 220V +/-10%, 50 / 60Hz
6. Air Pressure6 Bar
7. Touch Screen7 inch
8. Barrel size: 10L,30L,40L for optional
Machine Prameter
Models: | KPD-500 Automatic Multifunctional Glue Potting Machine |
Suitable process: | It can be used as a stand-alone machine or with the customer’s
original assembly line to achieve on-line gluing. |
Proportion of glue: | 10:1 – 1:1 |
hybrid approach: | Dynamic stirring mixing/static |
Machine Stroke: | 500x500x100mm |
speed | X,Y axle 400mm/s |
accurate | ±0.05mm |
Programme stock: | 999 |
programmer | Teach-In Programming |
metrological: | High precision metering pumps |
control method: | PLC+touchscreens |
input method: | Touch screen + buttons + IO |
Appearance Material: | Industrial square tube welding + 6061 alloy + cold rolled plate |
Drum size: | A barrel 30L, B barrel 10L (can be customised) |
External Dimensions: | 1100×1350 X1600mm |
Gum flow rate: | 1–80g/5sec (customised large glue volume available) |
trajectory: | Punching points, walking straight lines, curves, drawing circles,
arcs, squares, and other irregular shapes. |
Supply Voltage: | AC220V/50HZ |
Applications:Potting&isolation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor,
circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling ....
Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....
Transformer , capacitance , power module , regulating plate
,protection module , generator , pressure package , soli relay
,fault indicator , Sensors , junction box , clutch , wave filter ,
water meter , boattery cover , rectifier and so on ...
.
Suitable Material
1K and 2-component polyurethanes, epoxies, acrylics, silicones,
temperature, humidity and UV curing materials.Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
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